Method for loading a stent into a delivery system

• US 10,201,444 B2
• Filed: 07/12/2016
• Issued: 02/12/2019
• Est. Priority Date: 09/24/2007
• Status: Active Grant

• Current Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Inventors: Rusk, Emily E., Mangin, Stephan P., Clerc, Claude O., Zupkofska, Michael E.
• Primary Examiner(s): Rodjom, Katherine
• Application Number:
  US15/207,939
• Publication Number:
  US 20160317334A1
• Time in Patent Office: 945 Days
• CPC Class Codes: A61F 2/844 folded prior to deployment
• CPC Class Codes: A61F 2/88 the wire-like elements formed as helical or spiral coils forming a net-like or mesh-like structure A61F2/90
• CPC Class Codes: A61F 2/89 the wire-like elements comprising two or more adjacent rings flexibly connected by separate members
• CPC Class Codes: A61F 2/90 characterised by a net-like or mesh-like structure
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2/9522 Means for mounting a stent or stent-graft onto or into a placement instrument
• CPC Class Codes: A61F 2/9525 using a funnel
• CPC Class Codes: A61F 2/966 with relative longitudinal movement between outer sleeve and prosthesis, e.g. using a push rod
• CPC Class Codes: A61F 2002/9505 having retaining means other than an outer sleeve, e.g. male-female connector between stent and instrument
• CPC Class Codes: A61F 2250/006 modular
• CPC Class Codes: A61F 2250/0091 transparent or translucent
• CPC Class Codes: A61F 2250/0097 Visible markings, e.g. indicia

Abstract

Methods for assembling a stent delivery system are provided, as well as the stent delivery assemblies and devices formed by such methods. Also provided is a method for loading a stent into a delivery system.

Claims

1. A method for assembling a stent delivery system comprising:

inserting a distal portion of a distensible stent into a proximal end of a first tubular member having a lumen extending therethrough, wherein the distal portion of the stent is in a constrained state and a proximal portion of the stent that is not inserted into the first tubular member is in an unconstrained state; and

inserting a second elongate member into the proximal end of the first tubular member, the second elongate member having a stent-engaging portion, causing the stent-engaging portion to pass through the unconstrained proximal portion of the stent and engage the constrained distal portion of the stent as the second elongate member moves through the first tubular member such that relative movement of the second elongate member causes relative movement of the stent.

2. The method of claim 1, wherein movement of the second elongate member towards a distal end of the first tubular member causes concomitant movement of the stent towards the distal end of the first tubular member.

3. The method of claim 2, wherein the stent is fully constrained within the first tubular member when a distal end of the second elongate member is aligned with the distal end of the first tubular member.

4. The method of claim 1, wherein the proximal end of the first tubular member includes a funnel shaped member, wherein the stent is compressed from the unconstrained state to the constrained state as the stent is inserted through the funnel shaped member into the lumen of the first tubular member.

5. The method of claim 1, wherein the first tubular member includes a visual marker for observing a position of the stent as the stent is inserted.

6. The method of claim 5, wherein the stent does not extend beyond the visual marker prior to engagement with the second elongate member.

7. The method of claim 5, wherein a distal end of the stent is aligned with the visual marker upon partial insertion of the stent into the first tubular member.

8. The method of claim 1, further comprising attaching a tip component to a distal end of the second elongate member, the tip component being spaced apart distally from the stent-engaging portion.

9. The method of claim 8, wherein the tip component is attached after the second elongate member is inserted into the first tubular member.

10. The method of claim 1, wherein the stent-engaging portion on the second elongate member includes at least one raised member extending radially away from an outer surface of the second elongate member, wherein the at least one raised member engages an inner surface of the constrained distal portion of the stent.

11. A method for loading a stent into a sheath delivery system comprising the steps of:

inserting a distensible stent into a proximal end of a first tubular member of a sheath delivery system such that a distal portion of the stent is in a constrained state within a lumen of the first tubular member and a proximal portion of the stent remains outside the first tubular member is in an unconstrained state;

passing a second elongate member into a lumen of the stent such that the second elongate member becomes releasably engaged to an inner surface of the constrained distal portion of the stent as the second elongate member moves through the constrained distal portion of the stent; and

moving the second elongate member toward a distal end of the first tubular member thereby advancing the stent toward the distal end of the first tubular member and compressing the proximal portion of the stent as the stent is fully inserted into the lumen of the first tubular member.

12. The method of claim 11, wherein inserting the stent into the lumen of the first tubular member includes inserting the stent until a distal end of the stent is aligned with a visual marker on the first tubular member.

13. The method of claim 11, wherein the second elongate member becomes releasably engaged to the stent by engaging an anchor on an outer surface of the second elongate member with the inner surface of the stent.

14. The method of claim 11, further comprising attaching a delivery system tip to a distal end of the second elongate member, wherein when the second elongate member is engaged to the stent, a distal end of the stent is disposed proximal of the delivery system tip.

15. The method of claim 14, wherein the delivery system tip is attached after the second elongate member is fully inserted into the first tubular member.

16. The method of claim 11, wherein the proximal end of the first tubular member includes a funnel shaped member, wherein the stent is compressed from the unconstrained state to the constrained state as the stent is inserted through the funnel shaped member into the lumen of the first tubular member.

17. A method for assembling a stent delivery system comprising:

inserting a distal portion of an unconstrained distensible stent into a funnel shaped handle disposed at a proximal end of a first tubular member having a lumen extending therethrough;

compressing the distal portion of the stent into a constrained state as the distal portion enters the lumen while a proximal portion of the stent outside the first tubular member remains in an unconstrained state;

inserting a distal end of a second elongate member into a lumen of the stent and into the funnel shaped handle, the second elongate member having a stent-engaging portion;

moving the second elongate member into the lumen of the first tubular member, causing the stent-engaging portion to pass through the unconstrained proximal portion of the stent and engage the constrained distal portion of the stent as the second elongate member moves through the first tubular member; and

advancing the second elongate member with the stent engaged thereto through the lumen toward a distal end of the first tubular member, thereby compressing the proximal portion of the stent into the constrained state.

18. The method of claim 17, wherein the stent-engaging portion on the second elongate member includes at least one raised member extending radially away from an outer surface of the second elongate member, wherein the at least one raised member engages an inner surface of the stent.

19. The method of claim 17, further comprising attaching a tip component to the distal end of the second elongate member, the tip component being spaced apart distally from the stent-engaging portion.

20. The method of claim 19, wherein the tip component is attached after the second elongate member is inserted into the first tubular member.