Electric-vehicle slip control device

• US 10,202,038 B2
• Filed: 03/14/2016
• Issued: 02/12/2019
• Est. Priority Date: 09/18/2013
• Status: Active Grant

• Current Assignee: NTN Corporation
• Original Assignee: NTN Corporation
• Inventors: Zhang, Yingjie
• Primary Examiner(s): Mawari, Redhwan K
• Assistant Examiner(s): King, Rodney P
• Application Number:
  US15/069,256
• Publication Number:
  US 20160193919A1
• Time in Patent Office: 1,065 Days
• Field of Search: 701 82
• CPC Class Codes: B60K 28/16 responsive to, or preventing, skidding of wheels brake control systems for vehicle drive stability B60T8/1755; arrangements responsive to a speed condition for adjusting wheel braking force B60T8/32; control of vehicle driving stability otherwise than by controlling the propulsion unit only B60W30/02; preventing wheel slippage by reducing power in rail vehicles B61C15/00
• CPC Class Codes: B60L 15/20 for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
• CPC Class Codes: B60L 2220/44 Wheel Hub motors, i.e. integrated in the wheel hub
• CPC Class Codes: B60L 2220/46 Wheel motors, i.e. motor connected to only one wheel
• CPC Class Codes: B60L 2240/12 Speed
• CPC Class Codes: B60L 2240/423 Torque
• CPC Class Codes: B60L 2240/461 Speed
• CPC Class Codes: B60L 2240/465 Slip
• CPC Class Codes: B60L 2270/145 Structure borne vibrations
• CPC Class Codes: B60L 3/102 of individual wheels
• CPC Class Codes: B60W 10/06 including control of combustion engines
• CPC Class Codes: B60W 2520/26 Wheel slip
• CPC Class Codes: B60W 2720/26 Wheel slip
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/72 Electric energy management in electromobility

Abstract

In a slip control device for an electric vehicle, a slip control section is provided which is configured to perform, in a control repetition cycle, a series of slip control of determining whether or not a slip state has occurred, on the basis of the number of rotations of a drive wheel and the number of rotations of a driven wheel observed by respective rotation number observation sections and, and decreasing a torque command value to a motor if the slip state has occurred. A vehicle speed detection section configured to detect a vehicle speed and a control repetition cycle change section configured to lengthen the control repetition cycle of the slip control section when the vehicle speed detected by the vehicle speed detection section is in a predetermined low-speed range, are provided.

Claims

1. A slip control device for an electric vehicle which is a vehicle including an electric motor configured to rotationally drive a drive wheel, the slip control device performing slip control of the electric vehicle, the slip control device comprising:

a drive wheel rotation number observation section configured to observe the number of rotations of the drive wheel;

a driven wheel rotation number observation section configured to observe the number of rotations of a driven wheel;

a slip control section configured to perform a series of slip control which determine whether or not a slip state has occurred, on the basis of the number of rotations of the drive wheel observed by the drive wheel rotation number observation section and the number of rotations of the driven wheel observed by the driven wheel rotation number observation section, and which decrease a torque command value to the motor if the slip state has occurred, the slip control section repetitively performing the series of slip control in a control repetition cycle, the control repetition cycle being a time period or periodic time of one cycle of the series of slip control;

a vehicle speed detection section configured to detect a vehicle speed; and

a control repetition cycle change section configured to lengthen the control repetition cycle of the slip control section when the vehicle speed detected by the vehicle speed detection section is in a predetermined low-speed range of 0-10 km/h.

2. The slip control device for the electric vehicle as claimed in claim 1, wherein the electric vehicle includes a rotation detection section configured to detect the number of rotations of the driven wheel, and the rotation detection section includes:

a rotor with a plurality of to-be-detected portions arranged around a rotation center at equal pitches, the rotor configured to rotate integrally with the driven wheel; and

a sensor opposed to the to-be-detected portions of the rotor and configured to detect the to-be-detected portions, and

when the vehicle speed is in the predetermined low-speed range, the control repetition cycle change section sets the control repetition cycle T in accordance with the vehicle speed according to a following formula;

T=1000×

2π

R/VN,

where R is a tire radius (m), V is the vehicle speed (m/s), and N is the number of the to-be-detected portions of the rotor.

3. The slip control device for the electric vehicle as claimed in claim 1, wherein the slip control section includes:

a slip ratio change section configured to change a slip ratio λ

when the vehicle speed detected by the vehicle speed detection section is in the predetermined low-speed range;

a maximum rotation number calculation section configured to calculate a present drive wheel maximum number of rotations Nmax using the slip ratio λ

changed by the slip ratio change section and a present number of rotations N1 of the driven wheel observed by the driven wheel rotation number observation section, according to a relation indicated by a following formula;

(Nmax−

N1)/N1=λ

; and

a slip state determination section configured to determine that a slip state has occurred, when the number of rotations of the drive wheel observed by the drive wheel rotation number observation section has exceeded the calculated drive wheel maximum number of rotations Nmax.

4. The slip control device for the electric vehicle as claimed in claim 3, wherein when the vehicle speed is in a predetermined intermediate-speed range or a predetermined high-speed range, the maximum rotation number calculation section calculates the present drive wheel maximum number of rotations Nmax by using a slip ratio λ

0, which serves as a reference, instead of the changed slip ratio λ

.

5. The slip control device for the electric vehicle as claimed in claim 3, wherein the slip control section includes:

a slip watch range determination section configured to determine whether or not the number of rotations of the drive wheel has exceeded a watch range number of rotations which is set so as to be lower than the drive wheel maximum number of rotations, if the slip state determination section determines that the number of rotations of the drive wheel has not exceeded the drive wheel maximum number of rotations; and

a watch range-time torque reduction section configured to decrease the torque command value to the motor if the slip watch range determination section determines that the number of rotations of the drive wheel has exceeded the watch range number of rotations.

6. The slip control device for the electric vehicle as claimed in claim 1, wherein the motor is forming an in-wheel motor device.