Direct and back view LED lighting system

• US 10,203,088 B2
• Filed: 04/30/2012
• Issued: 02/12/2019
• Est. Priority Date: 06/27/2011
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated)
• Original Assignee: CREE Incorporated (Wolfspeed, Inc.)
• Inventors: Lay, James Michael, Pickard, Paul Kenneth
• Primary Examiner(s): Payne, Sharon E
• Application Number:
  US13/459,453
• Publication Number:
  US 20120327650A1
• Time in Patent Office: 2,479 Days
• Field of Search: 362231, 362 84, 36231101, 36231102, 362147, 362148
• CPC Class Codes: F21V 13/04 the elements being reflectors and refractors for vehicle rear lights F21S43/40
• CPC Class Codes: F21V 29/745 the fins or blades being planar and inclined with respect to the joining surface from which the fins or blades extend
• CPC Class Codes: F21V 29/75 with fins or blades having different shapes, thicknesses or spacing
• CPC Class Codes: F21V 29/777 the planes containing the fins or blades having directions perpendicular to the light emitting axis
• CPC Class Codes: F21Y 2113/13 comprising an assembly of point-like light sources
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

A direct and back view LED lighting system is disclosed. Embodiments of a lighting system and example light fixture are described. LED devices provide the light source. The LED devices can be positioned with a heatsink at or near the top of the system proximate to a back reflector. In example embodiments, the LED devices emit light downward. The system can be used in a troffer style fixture with a support structure and a pan. The system or fixture can have a lens arrangement including lenses, lens plates or sections with differing optical characteristics, including a partially reflective lens plate or section that passes and diffuses some light from the LED light source, but reflects some light back to the back reflector. Additional lenses or lens plates serve as diffusers.

Claims

1. A lighting system comprising:

a back reflector having a length;

a plurality of LED devices for emitting light disposed adjacent the back reflector and extending in an elongated strip for substantially the length of-the back reflector, the plurality of LEDs facing away from the back reflector;

an at least partially optically transmissive lens arrangement, the lens arrangement being substantially coextensive with the back reflector to define an interior space with the back reflector such that light emitted by each of the plurality of LED devices is mixed in the interior space and is at least partially reflected off of the back reflector and is emitted from the lighting system through the lens arrangement, the lens arrangement including an elongated, centrally disposed, partially reflective section that extends along the elongated strip of the plurality of LED devices and is disposed opposite to the plurality of LED devices to receive light emitted by the plurality of LED devices, and at least two elongated, translucent sections disposed along opposing sides of the partially reflective section, the at least two elongated, translucent sections extending for the length of the partially reflective section to receive light emitted by the plurality of LED devices wherein the partially reflective section receives light from 85 to 105 degrees of an angular light pattern presented by the plurality of LED devices; and

a reflective filler in the partially reflective section so that the partially reflective section is more reflective than the translucent sections and allows some light to pass through and reflects some light to the back reflector wherein loading of the reflective filler in the partially reflective section is based on the distance of the plurality LED devices from the lens arrangement.

2. The lighting system of claim 1 further comprising a heatsink with a mounting surface for the plurality of LED devices.

3. The lighting system of claim 2 wherein the partially reflective section of the lens arrangement comprises a lens plate with the reflective filler.

4. The lighting system of claim 3 wherein the lens plate comprises acrylic base resin and the reflective filler comprises titanium dioxide.

5. The lighting system of claim 1 wherein each of the at least two translucent sections includes an inboard edge from about 42 to about 53 degrees from a vertical center of the lighting system.

6. The lighting system of claim 1 wherein the partially reflective section receives light from about 94 degrees of the angular light pattern presented by the plurality of LED devices.

7. The lighting system of claim 1 wherein the plurality of LED devices further comprises at least two groups of LEDs, wherein one group, if illuminated, would emit light having a dominant wavelength from 435 to 490 nm, and another group, if illuminated, would emit light having a dominant wavelength from 600 to 640 nm, one group being packaged with a phosphor, which, when excited, emits light having a dominant wavelength from 540 to 585 nm.

8. The lighting system of claim 7 wherein the one group, if illuminated, would emit light having a dominant wavelength from 440 to 480 nm, and the other group, if illuminated, would emit light having a dominant wavelength from 605 to 630 nm, one group being packaged with a lumiphor, which, when excited, emits light having a dominant wavelength from 560 to 580 nm.

9. The lighting system of claim 1 wherein the lighting system is operable to emit light with a color rendering index (CRI) of at least 90.

10. A light fixture comprising:

a support structure;

a reflector connected to the support structure, the reflector reflecting light over substantially its entire interior surface;

a heatsink proximate to the reflector disposed centrally relative to the light fixture, the heatsink comprising a mounting surface;

a lens arrangement opposite the reflector;

a plurality of LEDs mounted to the mounting surface in an elongated strip and disposed in the interior space;

the lens arrangement being substantially coextensive with the back reflector such that the lens arrangement and the reflector define an interior space, the lens arrangement being at least partially optically transmissive across the interior space such that light emitted by each of the plurality of LEDs is mixed in the interior space and is emitted from the lighting system through the lens arrangement, the lens arrangement including an elongated, partially reflective section that extends along the elongated strip and is disposed opposite to the plurality of LED devices, the partially reflective section defining opposing sides that extend parallel to the elongated strip, and an elongated, translucent section disposed along each of the opposing sides of the partially reflective section, the elongated, translucent sections extending for the length of the partially reflective section wherein the partially reflective section receives light from 85 to 105 degrees of an angular light pattern presented by each of the plurality of LEDs; and

the partially reflective lens section being more reflective than the translucent sections and allowing some light to pass through and reflecting some of the received light to the reflector.

11. The light fixture of claim 10 further comprising a pan surrounding the reflector.

12. The light fixture of claim 11 wherein the reflector further comprises at least two curved regions.

13. The light fixture of claim 10 wherein the elongated, partially reflective section receives light from about 94 degrees of the angular light pattern presented by the plurality of LEDs.

14. The light fixture of claim 10 wherein the light fixture is operable to emit light with a color rendering index (CRI) of at least 90.

15. The light fixture of claim 10 wherein the plurality of LEDs further comprises at least two groups of LEDs, wherein one group, if illuminated, would emit light having a dominant wavelength from 435 to 490 nm, and another group, if illuminated, would emit light having a dominant wavelength from 600 to 640 nm, one group being packaged with a phosphor, which, when excited, emits light having a dominant wavelength from 540 to 585 nm.

16. The light fixture of claim 15 wherein the one group, if illuminated, would emit light having a dominant wavelength from 440 to 480 nm, and the other group, if illuminated, would emit light having a dominant wavelength from 605 to 630 nm, one group being packaged with a lumiphor, which, when excited, emits light having a dominant wavelength from 560 to 580 nm.

17. The light fixture of claim 10 wherein the elongated, partially reflective section comprises a lens plate with the reflective filler.

18. The light fixture of claim 17 wherein the lens plate comprises acrylic base resin and the reflective filler comprises titanium dioxide.

19. The light fixture of claim 17 each of the at least two translucent sections includes an inboard edge from about 42 to about 53 degrees from a vertical center of the lighting system.

20. A method of assembling a light fixture, the method comprising:

providing a support structure including a reflector with an inner reflective surface, the reflector reflecting light over substantially the entire inner reflective surface;

installing a heatsink proximate to the reflector so as to be disposed centrally relative to the light fixture, the heatsink comprising a mounting surface;

mounting a plurality of LEDs, the plurality of LEDs being disposed in an elongated strip on the mounting surface such that the plurality of LEDs are thermally coupled to the heat sink, the plurality of LEDs facing away from the inner reflective surface; and

positioning a lens arrangement comprising an elongated, partially reflective lens and two elongated translucent lenses such that the lens arrangement and the reflector define an interior space, the lens arrangement being substantially coextensive with the reflective surface and being at least partially optically transmissive across the interior space such that light emitted by each of the plurality of LEDs is mixed in the interior space and is at least partially reflected off of the inner reflective surface and is emitted from the lighting system through the lens arrangement, configuring the lens arrangement such that the partially reflective lens extends along the elongated strip and is disposed opposite the plurality of the LEDs and one of the two translucent lenses disposed along opposing sides of the partially reflective lens, wherein the partially reflective lens is more reflective than the two translucent lenses and allows some light to pass through and reflects some light to the inner reflective surface, and wherein, the two translucent lenses extend for the length of the partially reflective lens and the partially reflective lens receives light from 85 to 105 degrees of an angular light pattern presented by each of the plurality of LEDs.

21. The method of claim 20 further comprising attaching a pan to at least one of the support structure and the reflector.

22. The method of claim 21 further comprising providing the partially reflective lens in the form of a lens plate.

23. The method of claim 22 wherein the partially reflective lens comprises a reflective filler, the reflective filler comprises titanium dioxide.

24. The method of claim 20 further comprising placing the plurality of LEDs on the heatsink in at least two groups of LEDs, wherein one group, if illuminated, would emit light having a dominant wavelength from 435 to 490 nm, and another group, if illuminated, would emit light having a dominant wavelength from 600 to 640 nm, one group being packaged with a phosphor, which, when excited, emits light having a dominant wavelength from 540 to 585 nm.

25. The method of claim 24 wherein the one group, if illuminated, would emit light having a dominant wavelength from 440 to 480 nm, and the other group, if illuminated, would emit light having a dominant wavelength from 605 to 630 nm, one group being packaged with a lumiphor, which, when excited, emits light having a dominant wavelength from 560 to 580 nm.