Compliant shield for very high speed, high density electrical interconnection

• US 10,205,286 B2
• Filed: 10/19/2017
• Issued: 02/12/2019
• Est. Priority Date: 10/19/2016
• Status: Active Grant

• Current Assignee: Amphenol Corporation
• Original Assignee: Amphenol Corporation
• Inventors: Provencher, Daniel B., Gailus, Mark W., Manter, David, Sivarajan, Vysakh
• Primary Examiner(s): Gushi, Ross N
• Application Number:
  US15/788,602
• Publication Number:
  US 20180109043A1
• Time in Patent Office: 481 Days
• CPC Class Codes: H01R 12/724 containing contact members forming a right angle
• CPC Class Codes: H01R 12/737 Printed circuits being substantially perpendicular to each other for printed connections H05K3/366
• CPC Class Codes: H01R 13/025 formed by the conductors of a cable end
• CPC Class Codes: H01R 13/518 for holding or embracing several coupling parts, e.g. frames
• CPC Class Codes: H01R 13/6474 by variation of conductive properties, e.g. by dimension variations
• CPC Class Codes: H01R 13/6582 with resilient means for engaging mating connector
• CPC Class Codes: H01R 13/6587 for mounting on PCBs
• CPC Class Codes: H01R 13/6598 Shield material
• CPC Class Codes: H01R 43/24 Assembling by moulding on contact members

Abstract

An interconnection system with a compliant shield between a connector and a substrate such as a PCB. The compliant shield may provide current flow paths between shields internal to the connector and ground structures of the PCB. The connector, compliant shield and PCB may be configured to provide current flow in locations relative to signal conductors that provide desirable signal integrity for signals carried by the signal conductors. In some embodiments, the current flow paths may be adjacent the signal conductors, offset in a transverse direction from an axis of a pair of conductors. Such paths may be created by tabs extending from connector shields. A compliant conductive member of the compliant shield may contact the tabs and a conductive pad on a surface of the PCB. Shadow vias, running from the surface pad to internal ground structures may be positioned adjacent the tip of the tabs.

Claims

1. A compliant shield for an electrical connector, the electrical connector comprising a plurality of contact tails for attachment to a printed circuit board, the compliant shield comprising:

a conductive body portion comprising

a plurality of openings sized and positioned for the contact tails from the electrical connector to pass therethrough, and

a layer of lossy material,

wherein the conductive body portion provides current flow paths between shields internal to the electrical connector and ground structures of the printed circuit board.

2. The compliant shield of claim 1 comprising:

a plurality of compliant fingers attached to and extending from the conductive body portion.

3. The compliant shield of claim 2, wherein:

the plurality of compliant fingers comprise elongated beams, each beam having a proximal end integral with the conductive body portion and a free distal end.

4. The compliant shield of claim 2, wherein:

the compliant shield comprises a second plurality of openings; and

each of the plurality of compliant fingers extends from an edge of a respective one of the second plurality of openings.

5. The compliant shield of claim 4, wherein:

the second plurality of openings are sized and positioned to receive reference tabs of the electrical connector.

6. The compliant shield of claim 2, wherein:

the plurality of compliant fingers are resilient in a direction, in which the contact tails of the connector insert into the plurality of openings of the conductive body portion of the compliant shield.

7. The compliant shield of claim 2, wherein:

the compliant shield is made of superelastic material.

8. The compliant shield of claim 2, wherein:

the plurality of openings have a first size for a pair of differential signal contact tails and a second size for reference contact tails.

9. The compliant shield of claim 8, wherein

the plurality of openings are arranged in a repeating pattern of subpatterns, each subpattern comprising a first size opening and at least two second size openings.

10. A compliant shield for an electrical connector, the electrical connector comprising a plurality of contact tails for attachment to a printed circuit board, the compliant shield comprising:

a conductive body portion comprising a plurality of openings sized and positioned for the contact tails from the electrical connector to pass therethrough, wherein the conductive body portion provides current flow paths between shields internal to the electrical connector and ground structures of the printed circuit board;

an insulative member comprising;

a plurality of openings sized and positioned for the contact tails from the electrical connector to pass therethrough;

a first portion; and

a plurality of islands extending from the first portion;

wherein the conductive body portion is a compliant, conductive member comprising a plurality of openings sized and shaped to conform to the plurality of islands.

11. The compliant shield of claim 10, wherein:

the plurality of islands have walls extending from the first portion; and

the walls have channels extending from a plurality of second openings in the first portion.

12. The compliant shield of claim 11, wherein:

the openings in the compliant, conductive member are further sized and shaped to press against tabs inserted in the channels when the compliant, conductive member is mounted to the insulative member.

13. The compliant shield of claim 10, wherein:

the compliant, conductive member is filled with conductive particles at a loading providing a lossy conductor.

14. The compliant shield of claim 10, wherein

each of the plurality of openings of the insulative member is a slot having a ratio between a longer dimension and a shorter dimension of at least 2:

1.

15. The compliant shield of claim 14, wherein

the plurality of openings of the insulative member are arranged in a repeating pattern of subpatterns, each subpattern comprising a pair of slots aligned with longer dimensions disposed in a line and at least two additional slots.

16. The compliant shield of claim 15, wherein:

the slots of each of the plurality subpatterns extend through a respective island.

17. An electrical connector, comprising:

a board mounting face comprising a plurality of conductive structures extending therefrom;

a plurality of internal shields; and

a compliant shield comprising a conductive body portion, the conductive body portion comprising a plurality of openings sized and positioned for the plurality of conductive structures to pass therethrough, wherein the conductive body portion is in electrical connection with the plurality of internal shields, and the conductive body portion presses against conductive structures of the plurality of conductive structures in a direction parallel to the board mounting face.

18. The electrical connector of claim 17, wherein:

the contact tails of the plurality of contact tails that the conductive body portion presses against in the direction parallel to the board mounting face are tabs of the plurality of internal shields, and

the compliant shield comprises a plurality of compliant fingers attached to and extending from the conductive body portion.

19. An electronic device comprising:

a printed circuit board comprising a surface;

the connector of claim 17 mounted to the printed circuit board, the connector further comprising;

a plurality of signal conductive elements comprising a first plurality of contact tails, wherein;

the board mounting face is parallel to the surface of the printed circuit board,

the plurality of internal shields comprise a second plurality of contact tails and a plurality of tabs separate from the second plurality of contact tails, and

the conductive body portion of the compliant shield comprises elastomer filled with conductive particles, and contacts the second plurality of contact tails and the plurality of tabs such that the compliant shield provides current flow paths between the plurality of internal shields and ground structures of the printed circuit board.

20. The electronic device of claim 19, wherein:

the printed circuit board has a ground pad on the surface; and

the compliant shield presses against the ground pad.

21. The electronic device of claim 20, wherein:

the printed circuit board further comprises;

a ground plane at an inner layer of the printed circuit board; and

a plurality of shadow vias connecting the ground pad to the ground plane.

22. The electrical connector of claim 21, wherein:

a conductive body portion of the compliant shield comprises a plurality of first openings sized and positioned for the contact tails from the plurality of signal conductive elements to pass through in a repeating pattern of first locations, and a plurality of second openings sized and positioned for the contact tails from the plurality of internal shield to pass through in a repeating pattern of second locations;

the shadow vias are located in a repeating pattern of third locations, with each of the third locations having the same positioning relative to a respective first location.

23. An electrical connector, comprising:

a board mounting face comprising a plurality of contact tails extending therefrom;

a plurality of internal shields; and

a compliant shield comprising a conductive body portion, the conductive body portion comprising a plurality of openings sized and positioned for the plurality of contact tails to pass therethrough, wherein the conductive body portion is in electrical connection with the plurality of internal shields,

wherein the compliant shield comprises

an insulative portion having walls; and

the conductive body portion is compliant, conductive material between the walls;

wherein at least a portion of the plurality of contact tails extend through the insulative portion.

24. The electrical connector of claim 23, wherein:

the walls comprise a plurality of channels;

the electrical connector further comprises conductive structures disposed in the plurality of channels; and

the compliant, conductive material contacts the conductive structures.

25. The electrical connector of claim 24, wherein:

the conductive structures extend from the plurality of internal shields.

26. The electrical connector of claim 25, wherein:

the electrical connector comprises a plurality of signal conductors arranged in a plurality of pairs, each signal conductor comprising a respective contact tail of a first portion of the plurality of contact tails; and

the plurality of internal shields are arranged to separate adjacent pairs of the plurality of pairs.

27. The electrical connector of claim 26, wherein:

the plurality of internal shields comprise respective contact tails of a second portion of the plurality of contact tails.

28. The electrical connector of claim 27, wherein:

the conductive structures are tabs that are separate from the contact tails of the second portion.

29. An electronic device comprising:

a printed circuit board comprising a surface;

a connector mounted to the printed circuit board, the connector comprising;

a face parallel with the surface;

a plurality of conductive elements extending through the face;

a plurality of internal shields; and

a compliant shield providing current flow paths between the plurality of internal shields and ground structures of the printed circuit board,

wherein the compliant shield comprises a conductive, compliant member compressed between the connector and the printed circuit board, wherein the connector is configured such that the compressed, compliant, conductive member presses against the printed circuit board in a direction perpendicular to the surface of the printed circuit board and presses against conductive elements of the plurality of conductive elements in a direction parallel to the surface of the printed circuit board.

30. The electronic device of claim 29, wherein:

the printed circuit board has a ground pad on the surface; and

the conductive, compliant member presses against the ground pad.

31. The electronic device of claim 30, wherein:

the printed circuit board further comprises;

a ground plane at an inner layer of the printed circuit board; and

a plurality of shadow vias connecting the ground pad to the ground plane.

32. The electrical connector of claim 31, wherein:

the compressed, compliant, conductive member presses against the conductive elements of the plurality of conductive elements in a repeating pattern of first locations;

the shadow vias are located in a repeating pattern of second locations, with each of the second locations having the same positioning relative to a respective first location.

33. The electronic device of claim 31, wherein:

a portion of the plurality of conductive elements comprise a plurality of contact tails;

the connector is assembled from a plurality of modules;

each module comprises at least one signal conductor and a respective internal shield disposed on at least two sides of the signal conductor;

the at least one signal conductor and the respective internal shield each comprises contact tails of the plurality of contact tails; and

the contact tails of each module are positioned in a pattern with the contact tails of the signal conductors in the center and contact tails of the internal shields at the periphery.

34. The electronic device of claim 33, wherein:

the printed circuit board comprises a plurality of signal vias receiving the contact tails of the signal conductors and a plurality of ground vias receiving the contact tails of the internal shields; and

the plurality of shadow vias are disposed such that at least one shadow via is positioned between the ground vias receiving the contact tails of the internal shields of each of the plurality of modules.

35. The electronic device of claim 33, wherein:

each module further comprises at least one conductive structure extending from the respective internal shield and that is separate from the contact tails of the internal shields; and

the plurality of shadow vias are disposed such that the length of a conducting path through the ground pad from a location at which a portion of the conductive, compliant member adjacent the extending conductive structure presses against the ground pad to one of the plurality of shadow vias is less than the thickness of the printed circuit board.

36. The electronic device of claim 33, wherein

each module further comprises at least one conductive structure extending from the respective internal shield and that is separate from the contact tails of the internal shields;

and

the plurality of shadow vias are disposed such that the length of a conducting path through the ground pad from a location at which a portion of the conductive, compliant member adjacent the extending conductive structure presses against the ground pad to one of the plurality of shadow vias is less than the average length of conducting paths along signal conductors to inner conductive traces of the printed circuit board.

37. A compliant shield for an electrical connector, the electrical connector comprising a plurality of contact tails for attachment to a printed circuit board, the compliant shield comprising:

a conductive body portion comprising

a plurality of openings sized and positioned for the contact tails from the electrical connector to pass therethrough, and

a plastic component comprising a conductive coating,

wherein the conductive body portion provides current flow paths between shields internal to the electrical connector and ground structures of the printed circuit board.

38. The compliant shield of claim 37, wherein:

the conductive body portion presses against conductive structures of the electrical connector in a direction parallel to the printed circuit board.

39. The compliant shield of claim 37, further comprising:

an insulative retaining member holding the plurality of contact tails of the electrical connector in an array.