Heated underbody warming systems with electrosurgical grounding

• US 10,206,248 B2
• Filed: 11/13/2015
• Issued: 02/12/2019
• Est. Priority Date: 11/13/2014
• Status: Active Grant

• Current Assignee: Augustine Biomedical and Design LLC
• Original Assignee: Augustine Biomedical and Design LLC
• Inventors: Augustine, Scott D., Arnold, Randall C., Entenman, Scott A., Deibel, Rudolf A., Augustine, Garrett J.
• Primary Examiner(s): Paschall, Mark
• Application Number:
  US14/940,828
• Publication Number:
  US 20160143091A1
• Time in Patent Office: 1,187 Days
• Field of Search: 219528, 219529, 219541, 219544, 219545, 219549, 219505, 219494, 219211, 219212, 219497
• CPC Class Codes: A47C 21/048 for heating
• CPC Class Codes: A61B 18/16 Indifferent or passive electrodes for grounding
• CPC Class Codes: A61B 2018/167 Passive electrodes capacitively coupled to the skin
• CPC Class Codes: A61F 2007/0071 using a resistor, e.g. near the spot to be heated
• CPC Class Codes: A61F 7/007 characterised by electric heating
• CPC Class Codes: A61F 7/0097 Blankets with active heating or cooling sources warming mats A61F7/08
• CPC Class Codes: H05B 2203/011 Heaters using laterally extending conductive material as connecting means
• CPC Class Codes: H05B 2203/013 Heaters using resistive films or coatings
• CPC Class Codes: H05B 2203/016 Heaters using particular connecting means
• CPC Class Codes: H05B 3/146 Conductive polymers, e.g. polyethylene, thermoplastics
• CPC Class Codes: H05B 3/342 heaters used in textiles
• CPC Class Codes: H05B 3/36 heating conductor embedded in insulating material

Abstract

Embodiments include a heated underbody support with electrosurgical grounding, such as a heated mattress, heated mattress overlay, or heated pad for supporting a person. The heated underbody support may include a flexible heating element formed of a sheet of conductive or semi-conductive material, a first bus bar along a first edge of the heating element adapted to receive a supply of electrical power, a second bus bar extending along the second edge of the heating element, and a temperature sensor. The heated underbody support may include a layer of compressible material adapted to conform to the person under pressure from the person resting upon the support located beneath the heating element. A water resistant shell may encase the heating element, the first and second bus bars, and the temperature sensor. A return electrode wire may be electrically connected to the flexible heating element to connect to an electrosurgical generator.

Claims

1. A heated underbody support with electrosurgical grounding comprising a heated mattress, heated mattress overlay, or heated pad for supporting a person, the heated underbody support with electrosurgical grounding comprising:

a flexible heating element comprising a sheet of conductive or semi-conductive material having a top surface, a bottom surface, a first edge and an opposing second edge, a length along the first and second edges, and a width extending from the first edge to the second edge;

a first bus bar extending along the entire first edge of the heating element, the first bus bar adapted to receive a supply of electrical power;

a second bus bar extending along the entire second edge of the heating element;

a temperature sensor;

a layer of compressible material having a top surface and a bottom surface adapted to conform to the person under pressure from the person resting upon the support, and to return to an original shape when the pressure is removed, the layer of compressible material located beneath the heating element;

a water resistant shell encasing the heating element, the first and second bus bars, and the temperature sensor; and

a return electrode wire electrically connected to the flexible heating element and adapted to connect to an electrosurgical generator.

2. The heated underbody support with electrosurgical grounding of claim 1, wherein the water resistant shell comprises an upper shell and a lower shell that are sealed together along their edges to form a bonded edge.

3. The heated underbody support with electrosurgical grounding of claim 1, wherein the shell forms a dielectric layer between the heating element and the patient.

4. The heated underbody support with electrosurgical grounding of claim 1, wherein the semi-conductive material comprises fabric coated with polypyrrole.

5. The heated underbody support with electrosurgical grounding of claim 1, wherein the conductive material comprises film coated with conductive ink or impregnated with carbon or other conductive metals.

6. The heated underbody support with electrosurgical grounding of claim 1, wherein the conductive material comprises carbon fiber fabric.

7. The heated underbody support with electrosurgical grounding of claim 1, wherein the compressible material comprises a foam material.

8. The heated underbody support with electrosurgical grounding of claim 1, wherein the compressible material comprises one or more flexible air filled chambers.

9. The heated underbody support with electrosurgical grounding of claim 1, wherein the temperature sensor is adapted to detect the temperature resulting from the heat produced by the heating element plus the heat produced by the capacitive coupling of the heating element when the return electrode wire is attached to an electrosurgical generator that is in use.

10. The heated underbody support with electrosurgical grounding of claim 1, wherein the return electrode wire is electrically connected to either the first or second bus bar.

11. The heated underbody support with electrosurgical grounding of claim 1, wherein the return electrode wire is electrically connected to either bus bar and the bus bar is substantially the same distance from the area of the heating element contacting the patient, along its length, producing a substantially uniform resistance to the electrical current flowing through the heating element to the bus bar attached to the return electrode wire.

12. The heated underbody support with electrosurgical grounding of claim 1, wherein the heating element is the grounding electrode.

13. The heated underbody support with electrosurgical grounding of claim 1, wherein the heating element is the grounding electrode and is stretchable in at least one dimension.

14. The heated underbody support with electrosurgical grounding of claim 1, wherein one or both surfaces of the heating element are coated with an elastomeric coating that serves as a second, safety dielectric layer between the heating element and the patient.

15. The heated underbody support with electrosurgical grounding of claim 14, wherein the elastomeric coating comprises a rubber or silicone material.

16. A heated underbody support with electrosurgical grounding comprising a mattress, mattress overlay, or pad for supporting a person, the underbody support with electrosurgical grounding comprising:

a flexible grounding electrode comprising a sheet of semi-conductive material having a top surface, a bottom surface, a first edge and an opposing second edge, a length, and a width;

a return electrode wire electrically connected to the flexible grounding electrode and adapted to connect to an electrosurgical generator;

a first bus bar extending along the entire first edge of the flexible grounding electrode, the first bus bar adapted to receive a supply of electrical power;

a second bus bar extending along the entire second edge of the flexible grounding electrode;

a temperature sensor;

a layer of compressible material having a top surface and an opposing bottom surface adapted to conform to the person under pressure from the person resting upon the support, and to return to an original shape when the pressure is removed, the layer of compressible material located beneath the flexible grounding electrode; and

a water resistant shell encasing the flexible grounding electrode.

17. The heated underbody support with electrosurgical grounding of claim 16, wherein the water resistant shell comprises an upper shell and a lower shell that are sealed together along their edges to form a bonded edge.

18. The heated underbody support with electrosurgical grounding of claim 16, wherein the semi-conductive material comprises fabric coated with polypyrrole.

19. The heated underbody support with electrosurgical grounding of claim 16, wherein the conductive material comprises film coated with conductive ink or impregnated with carbon or other conductive metals.

20. The heated underbody support with electrosurgical grounding of claim 16, wherein the conductive material comprises carbon fiber fabric.

21. The heated underbody support with electrosurgical grounding of claim 16, wherein the compressible material comprises a foam material.

22. The heated underbody support with electrosurgical grounding of claim 16, wherein the compressible material comprises one or more flexible air filled chambers.

23. The heated underbody support with electrosurgical grounding of claim 16, wherein the return electrode wire is electrically connected to either bus bar and the bus bar is substantially the same distance from the area of the heating element contacting the patient, along its length, producing a substantially uniform resistance to the electrical current flowing through the heating element to the bus bar attached to the return electrode wire.

24. The heated underbody support with electrosurgical grounding of claim 16, wherein the heating element is the grounding electrode.

25. The underbody support with electrosurgical grounding of claim 16, wherein one or both surfaces of the grounding electrode are coated with an elastomeric coating that serves as a second, safety dielectric layer between the flexible grounding element and the patient.

26. The heated underbody support with electrosurgical grounding of claim 25, wherein the elastomeric coating comprises a rubber or silicone material.