Torque sensor

• US 10,209,151 B2
• Filed: 07/21/2016
• Issued: 02/19/2019
• Est. Priority Date: 07/29/2015
• Status: Active Grant

• Current Assignee: Dai-Ichi Seiko Company Limited (DMC Co., Ltd.), Tri-Force Management Corporation
• Original Assignee: Dai-Ichi Seiko Company Limited (DMC Co., Ltd.), Tri-Force Management Corporation
• Inventors: Okada, Kazuhiro, Era, Satoshi, Nagamoto, Nobuhiro, Kamiudo, Takahito, Akiba, Kazuto
• Primary Examiner(s): Dunlap, Jonathan
• Application Number:
  US15/745,979
• Publication Number:
  US 20180209860A1
• Time in Patent Office: 943 Days
• Field of Search: 73862337, 7386208, 73862191, 73862321, 73862041-862045, 73862325, 73862621, 73862626
• CPC Class Codes: G01L 1/14 by measuring variations in capacitance or inductance of electrical elements, e.g. by measuring variations of frequency of electrical oscillators
• CPC Class Codes: G01L 1/2231 the supports being disc- or ring-shaped, adapted for measuring a force along a single direction
• CPC Class Codes: G01L 3/10 involving electric or magnetic means for indicating
• CPC Class Codes: G01L 3/106 involving electrostatic means
• CPC Class Codes: G01L 3/14 wherein the torque-transmitting element is other than a torsionally-flexible shaft
• CPC Class Codes: G01L 3/1428 using electrical transducers
• CPC Class Codes: G01L 3/1435 involving magnetic or electromagnetic means
• CPC Class Codes: G01L 3/1442 involving electrostatic means
• CPC Class Codes: G01L 5/165 using variations in capacitance

Abstract

An inner support member, a detection deformable body, and a ring-shaped outer support member are disposed sequentially from the inside to the outside around a Z axis as a central axis. Inner surfaces in the vicinity of inner support points of the detection deformable body connect to outer surfaces of the inner support member via inner connecting members, and outer surfaces in the vicinity of outer support points of the detection deformable body connect to inner surfaces of the outer support member via outer connecting members. When a torque acts in the clockwise direction on the outer support member (130) while the inner support member is fixed, detection parts are displaced outwardly, and detection parts are displaced inwardly. These displacements are detected electrically as changes in capacitance values of four capacitor elements including opposing electrodes.

Claims

1. A torque sensor for detection of a torque around a rotation axis, the torque sensor comprising:

a detection deformable body having elastic deformability in at least a portion thereof, and including a ring-shaped structure body disposed along a basic ring-shaped pathway surrounding a periphery of the rotation axis;

an inner support member disposed at an inner side of the detection deformable body;

an outer support member including a ring-shaped structure body disposed at an outer side of the detection deformable body;

an inner connecting member connecting the detection deformable body and the inner support member;

an outer connecting member connecting the detection deformable body and the outer support member; and

a detection element for detecting elastic deformation occurring in the detection deformable body,

wherein, when an inner support point and an outer support point are defined at mutually different positions of the basic ring-shaped pathway,

(i) the inner connecting member connects together an inner connecting surface disposed in a vicinity of the inner support point of an inner surface of the detection deformable body and an opposing surface of the inner support member facing the inner connecting surface,

(ii) the outer connecting member connects together an outer connecting surface disposed in a vicinity of the outer support point of the outer surface of the detection deformable body and an opposing surface of the outer support member facing the outer connecting surface, and

(iii) the detection element detects elastic deformation of a detection part positioned between the inner support point and the outer support point of the detection deformable body,

wherein, when the rotation axis is disposed on a Z axis of an XYZ three-dimensional orthogonal coordinate system, the basic ring-shaped passageway is included in an XY plane,

and the detection deformable body, the inner support member, the outer support member, the inner connecting member, and the outer connecting member are each disposed along the XY plane,

wherein, the inner support point is (i) a first inner support point and (ii) a second inner support point and the outer support point is (iii) a first outer support point and (iv) a second outer support point in the basic ring-shaped pathway,

the inner support points and the outer support points are alternatingly arranged,

the inner connecting member is (i) a first inner connecting member and (ii) a second inner connecting member, and the outer connecting member is (iii) a first outer connecting member and (iv) a second outer connecting member,

wherein

the first inner support point is disposed at an intersection of a positive side of the X axis and the basic ring-shaped pathway, the second inner support point is disposed at an intersection of a negative side of the X axis and the basic ring-shaped pathway, the first outer support point is disposed at an intersection of a positive side of the Y axis and the basic ring-shaped pathway, and the second outer support point is disposed at an intersection of a negative side of the Y axis and the basic ring-shaped pathway, and

the first inner connecting member is disposed on the positive side of the X axis, the second inner connecting member is disposed on the negative side of the X axis, the first outer connecting member is disposed on the positive side of the Y axis, and the second outer connecting member is disposed on the negative side of the Y axis,

wherein

the detection part is;

(i) a first detection part disposed in a first quadrant of the XY coordinate system, (ii) a second detection part disposed in a second quadrant of the XY coordinate system, (iii) a third detection part disposed in a third quadrant of the XY coordinate system, and (iv) a fourth detection part disposed in a fourth quadrant of the XY coordinate system, and

the detection element is;

(i) a first detection element for detection of elastic deformation of the first detection part, (ii) a second detection element for detection of elastic deformation of the second detection part, (iii) a third detection element for detection of elastic deformation of the third detection part, and (iv) a fourth detection element for detection of elastic deformation of the fourth detection part,

wherein, the first detection element detects elastic deformation based on a radial direction displacement of the first detection part centered on the Z axis,

the second detection element detects deformation based on a radial direction displacement of the second detection part centered on the Z axis,

the third detection element detects deformation based on a radial direction displacement of the third detection part centered on the Z axis, and

the fourth detection element detects deformation based on a radial direction displacement of the fourth detection part centered on the Z axis,

wherein

the first detection element comprises a first capacitor element including (i) a first displacement electrode disposed on an inner surface of the first detection part, and (ii) a first fixed electrode disposed on the inner support member at a position thereof opposing the first displacement electrode,

the second detection element comprises a second capacitor element including (i) a second displacement electrode disposed on an inner surface of the second detection part, and (ii) a second fixed electrode disposed on the inner support member at a position thereof opposing the second displacement electrode,

the third detection element comprises a third capacitor element including (i) a third displacement electrode disposed on an inner surface of the third detection part, and (ii) a third fixed electrode disposed on the inner support member at a position thereof opposing the third displacement electrode, and

the fourth detection element comprises a fourth capacitor element including (i) a fourth displacement electrode disposed on an inner surface of the fourth detection part, and (ii) a fourth fixed electrode disposed on the inner support member at a position thereof opposing the fourth displacement electrode.

2. The torque sensor according to claim 1, further comprising a detection circuit for outputting of a detection value of the torque acting around the rotation axis based on a difference between:

(i) a sum of a capacitance value of the first capacitor element and a capacitance value of the third capacitor element, and (ii) a sum of a capacitance value of the second capacitor element and a capacitance value of the fourth capacitor element.

3. The torque sensor according to claim 1, wherein

the basic ring-shaped pathway is a first circle disposed in the XY plane and centered on an origin point O,

the ring-shaped structure body included in the detection deformable body extends along the first circle,

the outer support member is disposed in the XY plane and is centered on the origin point O, and the ring-shaped structure body included in the outer support member extends along a second circle having a radius larger than a radius of the first circle.

4. The torque sensor according to claim 3, wherein the inner support member comprises:

a ring-shaped structure body disposed in the XY plane, centered on the origin point O, and extending along a third circle having a radius smaller than the radius of the first circle.

5. The torque sensor according to claim 1, wherein

within the XYZ three-dimensional orthogonal coordinate system, an upper surface of the outer support member is disposed in a first plane indicated by a formula Z=+d, and a lower surface of the outer support member is disposed in a second plane indicated by a formula Z=−

d, and

all of the detection deformable body, the inner support member, the outer support member, the inner connecting member, and the outer connecting member are contained within a space sandwiched between the first plane and the second plane.

6. The torque sensor according to claim 1, wherein

when the Z axis of the XYZ three-dimensional orthogonal coordinal system is a vertical axis,

an upper end surface of the outer support member is positioned above an upper end surface of the inner support member by a predetermined gap, and

a lower end surface of the inner support member is positioned below a lower end surface of the outer support member by a predetermined gap.

7. A torque sensor for detection of a torque around a rotation axis, the torque sensor comprising:

a detection deformable body having elastic deformability in at least a portion thereof, and including a ring-shaped structure body disposed along a basic ring-shaped pathway surrounding a periphery of the rotation axis;

an inner support member disposed at an inner side of the detection deformable body;

an outer support member including a ring-shaped structure body disposed at an outer side of the detection deformable body;

an inner connecting member connecting the detection deformable body and the inner support member;

an outer connecting member connecting the detection deformable body and the outer support member; and

a detection element for detecting elastic deformation occurring in the detection deformable body,

wherein, when an inner support point and an outer support point are defined at mutually different positions of the basic ring-shaped pathway,

(i) the inner connecting member connects together an inner connecting surface disposed in a vicinity of the inner support point of an inner surface of the detection deformable body and an opposing surface of the inner support member facing the inner connecting surface,

(ii) the outer connecting member connects together an outer connecting surface disposed in a vicinity of the outer support point of the outer surface of the detection deformable body and an opposing surface of the outer support member facing the outer connecting surface, and

(iii) the detection element detects elastic deformation of a detection part positioned between the inner support point and the outer support point of the detection deformable body,

wherein, when the rotation axis is disposed on a Z axis of an XYZ three-dimensional orthogonal coordinate system, the basic ring-shaped passageway is included in an XY plane,

and the detection deformable body, the inner support member, the outer support member, the inner connecting member, and the outer connecting member are each disposed along the XY plane,

wherein, the inner support point is (i) a first inner support point and (ii) a second inner support point and the outer support point is (iii) a first outer support point and (iv) a second outer support point in the basic ring-shaped pathway,

the inner support points and the outer support points are alternatingly arranged,

the inner connecting member is (i) a first inner connecting member and (ii) a second inner connecting member, and the outer connecting member is (iii) a first outer connecting member and (iv) a second outer connecting member,

wherein

the first inner support point is disposed at an intersection of a positive side of the X axis and the basic ring-shaped pathway, the second inner support point is disposed at an intersection of a negative side of the X axis and the basic ring-shaped pathway, the first outer support point is disposed at an intersection of a positive side of the Y axis and the basic ring-shaped pathway, and the second outer support point is disposed at an intersection of a negative side of the Y axis and the basic ring-shaped pathway, and

the first inner connecting member is disposed on the positive side of the X axis, the second inner connecting member is disposed on the negative side of the X axis, the first outer connecting member is disposed on the positive side of the Y axis, and the second outer connecting member is disposed on the negative side of the Y axis,

wherein

the detection part is;

(i) a first detection part disposed in a first quadrant of the XY coordinate system, (ii) a second detection part disposed in a second quadrant of the XY coordinate system, (iii) a third detection part disposed in a third quadrant of the XY coordinate system, and (iv) a fourth detection part disposed in a fourth quadrant of the XY coordinate system, and

the detection element is;

(i) a first detection element for detection of elastic deformation of the first detection part, (ii) a second detection element for detection of elastic deformation of the second detection part, (iii) a third detection element for detection of elastic deformation of the third detection part, and (iv) a fourth detection element for detection of elastic deformation of the fourth detection part,

wherein, the first detection element detects elastic deformation based on a radial direction displacement of the first detection part centered on the Z axis,

the second detection element detects deformation based on a radial direction displacement of the second detection part centered on the Z axis,

the third detection element detects deformation based on a radial direction displacement of the third detection part centered on the Z axis, and

the fourth detection element detects deformation based on a radial direction displacement of the fourth detection part centered on the Z axis,

wherein,

the first detection element comprises a first capacitor element including (i) a first displacement electrode disposed on an outer surface of the first detection part, and (ii) a first fixed electrode disposed on the outer support member at a position thereof opposing the first displacement electrode,

the second detection element comprises a second capacitor element including (i) a second displacement electrode disposed on an outer surface of the second detection part, and (ii) a second fixed electrode disposed on the outer support member at a position thereof opposing the second displacement electrode,

the third detection element comprises a third capacitor element including (i) a third displacement electrode disposed on an outer surface of the third detection part, and (ii) a third fixed electrode disposed on the outer support member at a position thereof opposing the third displacement electrode, and

the fourth detection element comprises a fourth capacitor element including (i) a fourth displacement electrode disposed on an outer surface of the fourth detection part, and (ii) a fourth fixed electrode disposed on the outer support member at a position thereof opposing the fourth displacement electrode.

8. A torque sensor for detection of a torque around a rotation axis, the torque sensor comprising:

a detection deformable body having elastic deformability in at least a portion thereof, and including a ring-shaped structure body disposed along a basic ring-shaped pathway surrounding a periphery of the rotation axis;

an inner support member disposed at an inner side of the detection deformable body;

an outer support member including a ring-shaped structure body disposed at an outer side of the detection deformable body;

an inner connecting member connecting the detection deformable body and the inner support member;

an outer connecting member connecting the detection deformable body and the outer support member; and

a detection element for detecting elastic deformation occurring in the detection deformable body,

wherein, when an inner support point and an outer support point are defined at mutually different positions of the basic ring-shaped pathway,

(i) the inner connecting member connects together an inner connecting surface disposed in a vicinity of the inner support point of an inner surface of the detection deformable body and an opposing surface of the inner support member facing the inner connecting surface,

(ii) the outer connecting member connects together an outer connecting surface disposed in a vicinity of the outer support point of the outer surface of the detection deformable body and an opposing surface of the outer support member facing the outer connecting surface, and

(iii) the detection element detects elastic deformation of a detection part positioned between the inner support point and the outer support point of the detection deformable body,

wherein, when the rotation axis is disposed on a Z axis of an XYZ three-dimensional orthogonal coordinate system, the basic ring-shaped passageway is included in an XY plane,

and the detection deformable body, the inner support member, the outer support member, the inner connecting member, and the outer connecting member are each disposed along the XY plane,

wherein, the inner support point is (i) a first inner support point and (ii) a second inner support point and the outer support point is (iii) a first outer support point and (iv) a second outer support point in the basic ring-shaped pathway,

the inner support points and the outer support points are alternatingly arranged,

the inner connecting member is (i) a first inner connecting member and (ii) a second inner connecting member, and the outer connecting member is (iii) a first outer connecting member and (iv) a second outer connecting member,

wherein

the first inner support point is disposed at an intersection of a positive side of the X axis and the basic ring-shaped pathway, the second inner support point is disposed at an intersection of a negative side of the X axis and the basic ring-shaped pathway, the first outer support point is disposed at an intersection of a positive side of the Y axis and the basic ring-shaped pathway, and the second outer support point is disposed at an intersection of a negative side of the Y axis and the basic ring-shaped pathway, and

the first inner connecting member is disposed on the positive side of the X axis, the second inner connecting member is disposed on the negative side of the X axis, the first outer connecting member is disposed on the positive side of the Y axis, and the second outer connecting member is disposed on the negative side of the Y axis,

wherein

the detection part is;

(i) a first detection part disposed in a first quadrant of the XY coordinate system, (ii) a second detection part disposed in a second quadrant of the XY coordinate system, (iii) a third detection part disposed in a third quadrant of the XY coordinate system, and (iv) a fourth detection part disposed in a fourth quadrant of the XY coordinate system, and

the detection element is;

(i) a first detection element for detection of elastic deformation of the first detection part, (ii) a second detection element for detection of elastic deformation of the second detection part, (iii) a third detection element for detection of elastic deformation of the third detection part, and (iv) a fourth detection element for detection of elastic deformation of the fourth detection part,

wherein, the first detection element detects elastic deformation based on a radial direction displacement of the first detection part centered on the Z axis,

the second detection element detects deformation based on a radial direction displacement of the second detection part centered on the Z axis,

the third detection element detects deformation based on a radial direction displacement of the third detection part centered on the Z axis, and

the fourth detection element detects deformation based on a radial direction displacement of the fourth detection part centered on the Z axis,

wherein

the first detection element comprises;

a first inner capacitor element including (i) a first inner displacement electrode disposed on an inner surface of the first detection part, and (ii) a first fixed electrode disposed on the inner support member at a position thereof opposing the first displacement electrode, and

a first outer capacitor element including (i) a first outer displacement electrode disposed on an outer surface of the first detection part, and (ii) a first outer fixed electrode disposed on the outer support member at a position thereof opposing the first outer displacement electrode,

the second detection element comprises;

a second inner capacitor element including (i) a second inner displacement electrode disposed on an inner surface of the second detection part, and (ii) a second fixed electrode disposed on the inner support member at a position thereof opposing the second displacement electrode, and

a second outer capacitor element including (i) a second outer displacement electrode disposed on an outer surface of the second detection part, and (ii) a second outer fixed electrode disposed on the outer support member at a position thereof opposing the second outer displacement electrode,

the third detection element comprises;

a third inner capacitor element including (i) a third inner displacement electrode disposed on an inner surface of the third detection part, and (ii) a third fixed electrode disposed on the inner support member at a position thereof opposing the third displacement electrode, and

a third outer capacitor element including (i) a third outer displacement electrode disposed on an outer surface of the third detection part, and (ii) a third outer fixed electrode disposed on the outer support member at a position thereof opposing the third outer displacement electrode, and

the fourth detection element comprises;

a fourth inner capacitor element including (i) a fourth inner displacement electrode disposed on an inner surface of the fourth detection part, and (ii) a fourth fixed electrode disposed on the inner support member at a position thereof opposing the fourth displacement electrode, and

a fourth outer capacitor element including (i) a fourth outer displacement electrode disposed on an outer surface of the fourth detection part, and (ii) a fourth outer fixed electrode disposed on the outer support member at a position thereof opposing the fourth outer displacement electrode.