Partial encapsulation of stents

• US 10,213,328 B2
• Filed: 12/12/2013
• Issued: 02/26/2019
• Est. Priority Date: 02/02/1999
• Status: Expired due to Fees

• Current Assignee: Bard Peripheral Vascular Incorporated (Becton, Dickinson & Co)
• Original Assignee: Bard Peripheral Vascular Incorporated (Becton, Dickinson & Co)
• Inventors: Layne, Richard E., Cundy, Sandra M., Bebb, Debra A.
• Primary Examiner(s): Pellegrino, Brian
• Application Number:
  US14/104,893
• Publication Number:
  US 20140107763A1
• Time in Patent Office: 1,902 Days
• CPC Class Codes: A61F 2/07 Stent-grafts
• CPC Class Codes: A61F 2/89 the wire-like elements comprising two or more adjacent rings flexibly connected by separate members
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/072 Encapsulated stents, e.g. wire or whole stent embedded in lining
• CPC Class Codes: A61F 2250/0029 differing in bending or flexure capacity
• CPC Class Codes: Y10S 623/901 Method of manufacturing prosthetic device
• CPC Class Codes: Y10T 156/1026 with slitting or removal of material at reshaping area prior to reshaping
• CPC Class Codes: Y10T 156/1056 Perforating lamina
• CPC Class Codes: Y10T 156/1062 Prior to assembly
• CPC Class Codes: Y10T 156/109 Embedding of laminae within face of additional laminae

Abstract

A method of making an implantable medical device includes extruding a first ePTFE tube and a second ePTFE tube, cutting a plurality of slits in the first ePTFE tube, positioning a radially expandable support layer between the first and second ePTFE tubes so that the slits span portions of the support layer, and laminating the first ePTFE tube to the second ePTFE tube through openings in the support layer.

Claims

1. An implantable medical device, comprising:

an elongate inner tube of expanded polytetrafluoroethylene;

an elongate outer sleeve of expanded polytetrafluoroethylene having a length, the outer sleeve including a plurality of slits oriented longitudinally along a longitudinal axis of the outer sleeve, the plurality of slits having a first group of slits and a second group of slits, wherein the first group of slits and the second group of slits are staggered around a circumference of the outer sleeve, and each of the plurality of slits spanning less than half of the length without extending to either a proximal end or a distal end of the outer sleeve; and

a radially expandable support layer partially encapsulated between the inner tube and the outer sleeve, wherein the support layer comprises a plurality of individual ring stents having a zigzag pattern defining alternating peaks and valleys, and wherein the plurality of slits of the outer sleeve are aligned over the peaks in the zigzag pattern of ring stents of the support layer.

2. The implantable medical device according to claim 1, comprising a proximal unslitted region having a length in a range of 5 mm to 10 mm.

3. The implantable medical device according to claim 1, further comprising a distal unslitted region having a length in a range of 5 mm to 10 mm.

4. The implantable medical device according to claim 1, wherein each of the plurality of slits has an approximately equivalent length.