Series parallel hydraulic hybrid architecture

• US 10,215,276 B2
• Filed: 02/03/2015
• Issued: 02/26/2019
• Est. Priority Date: 02/04/2014
• Status: Active Grant

• Current Assignee: DANA Italia SPA (Dana, Inc.)
• Original Assignee: DANA Italia SPA (Dana, Inc.)
• Inventors: Serrao, Lorenzo, Ornella, Giulio, Cosoli, Ettore
• Primary Examiner(s): Ho, Ha Dinh
• Application Number:
  US14/999,974
• Publication Number:
  US 20160341309A1
• Time in Patent Office: 1,484 Days
• Field of Search: 74720
• CPC Class Codes: B60K 6/12 by means of a chargeable fluidic accumulator
• CPC Class Codes: F16H 2047/025 the fluid gearing comprising a plurality of pumps or motors
• CPC Class Codes: F16H 2047/045 the fluid gearing comprising a plurality of pumps or motors
• CPC Class Codes: F16H 47/02 the fluid gearing being of the volumetric type
• CPC Class Codes: F16H 61/4096 with pressure accumulators
• CPC Class Codes: F16H 61/452 Selectively controlling multiple pumps or motors, e.g. switching between series or parallel
• CPC Class Codes: Y02T 10/62 Hybrid vehicles

Abstract

The invention relates to a dual motor hydraulic hybrid transmission. The transmission comprises a power source, a hydraulic circuit including a pump drivingly engaged with the power source and two displacement units, a hydraulic accumulator assembly including high and low pressure accumulators, one or more control valves, and an output shaft drivingly engaged with the first hydraulic displacement unit. The displacement units are in fluid communication with the hydraulic pump. The accumulators are in fluid communication with the hydraulic circuit. The second hydraulic displacement unit is drivingly engaged with the output shaft. The control valves are configured to selectively fluidly connect the hydraulic pump to the first hydraulic displacement unit while fluidly disconnecting the hydraulic pump from the second hydraulic displacement unit; and, simultaneously, fluidly connect the hydraulic accumulator assembly to the second hydraulic displacement unit while fluidly disconnecting the hydraulic accumulator assembly from first hydraulic displacement unit.

Claims

1. A dual motor hydraulic hybrid transmission, comprising:

a power source;

a hydraulic circuit comprising;

a hydraulic pump drivingly engaged or selectively drivingly engaged with the power source;

a first hydraulic displacement unit in fluid communication with the hydraulic pump; and

a second hydraulic displacement unit in fluid communication with the hydraulic pump;

a hydraulic accumulator assembly comprising a high pressure accumulator and a low pressure accumulator, the hydraulic accumulator assembly in fluid communication with the hydraulic circuit;

one or more control valves; and

an output shaft;

wherein the first hydraulic displacement unit is drivingly engaged or selectively drivingly engaged with the output shaft, and wherein the second hydraulic displacement unit is drivingly engaged or selectively drivingly engaged with the output shaft; and

wherein the control valves are configured to selectively;

fluidly connect the hydraulic pump to the first hydraulic displacement unit while fluidly disconnecting the hydraulic pump from the second hydraulic displacement unit; and

, simultaneously,

fluidly connect the hydraulic accumulator assembly to the second hydraulic displacement unit while fluidly disconnecting the hydraulic accumulator assembly from first hydraulic displacement unit;

wherein the control valves are additionally configured to selectively;

fluidly connect the hydraulic pump to the second hydraulic displacement unit while fluidly disconnecting the hydraulic pump from the first hydraulic displacement unit; and

simultaneously,

fluidly connect the hydraulic accumulator assembly to the first hydraulic displacement unit while fluidly disconnecting the hydraulic accumulator assembly from second hydraulic displacement unit.

2. The dual motor hydraulic hybrid transmission according to claim 1, wherein the control valves are additionally configured to selectively simultaneously fluidly connect the hydraulic pump to the first hydraulic displacement unit and to the second hydraulic displacement unit.

3. The dual motor hydraulic hybrid transmission according to claim 1, wherein the control valves comprise at least one pump valve, the pump valve providing fluid communication between the hydraulic pump and the hydraulic displacement units and the pump valve having three control positions or control configurations;

wherein

when the pump valve is set to the first position/configuration, the pump valve fluidly connects the hydraulic pump to the first hydraulic displacement unit and to the second hydraulic displacement unit;

when the pump valve is set to the second position/configuration, the pump valve fluidly connects the hydraulic pump to the first hydraulic displacement unit and fluidly disconnects the hydraulic pump from the second hydraulic displacement unit; and

when the pump valve is set to the third position/configuration, the pump valve fluidly connects the hydraulic pump to the second hydraulic displacement unit and fluidly disconnects the hydraulic pump from the first hydraulic displacement unit.

4. The dual motor hydraulic hybrid transmission of claim 3, wherein the hydraulic pump, the first hydraulic displacement unit and the second hydraulic displacement unit each comprise a first fluid port and a second fluid port;

wherein the control valves comprise a first pump valve, the first pump valve providing fluid communication between the first fluid port of the hydraulic pump, the first fluid port of the first hydraulic displacement unit and the first fluid port of the second hydraulic displacement unit, and the first pump valve having three control positions, wherein;

when the first pump valve is set to the first control position, the first pump valve fluidly connects the first fluid port of the hydraulic pump to the first fluid port of the first hydraulic displacement unit and to the first fluid port of the second hydraulic displacement unit;

when the first pump valve is set to the second control position, the first pump valve fluidly connects the first fluid port of the hydraulic pump to the first fluid port of the first hydraulic displacement unit and fluidly disconnects the first fluid port of the hydraulic pump from the first fluid port of the second hydraulic displacement unit; and

when the first pump valve is set to the third control position, the first pump valve fluidly connects the first fluid port of the hydraulic pump to the first fluid port of the second hydraulic displacement unit and fluidly disconnects the first fluid port of the hydraulic pump from the first fluid port of the first hydraulic displacement unit; and

wherein the control valves comprise a second pump valve, the second pump valve providing fluid communication between the second fluid port of the hydraulic pump, the second fluid port of the first hydraulic displacement unit and the second fluid port of the second hydraulic displacement unit, and the second pump valve having three control positions, wherein;

when the second pump valve is set to the first control position, the second pump valve fluidly connects the second fluid port of the hydraulic pump to the second fluid port of the first hydraulic displacement unit and to the second fluid port of the second hydraulic displacement unit;

when the second pump valve is set to the second control position, the second pump valve fluidly connects the second fluid port of the hydraulic pump to the second fluid port of the first hydraulic displacement unit and fluidly disconnects the second fluid port of the hydraulic pump from the second fluid port of the second hydraulic displacement unit; and

when the second pump valve is set to the third control position, the second pump valve fluidly connects the second fluid port of the hydraulic pump to the second fluid port of the second hydraulic displacement unit and fluidly disconnects the second fluid port of the hydraulic pump from the second fluid port of the first hydraulic displacement unit.

5. The dual motor hydraulic hybrid transmission according to claim 1, wherein the control valves are additionally configured to selectively simultaneously fluidly connect the hydraulic accumulator assembly to the first hydraulic displacement unit and to the second hydraulic displacement unit.

6. The dual motor hydraulic hybrid transmission according to claim 1, wherein the first hydraulic displacement unit and the second hydraulic displacement unit each comprise a first fluid port and a second fluid port, and wherein the control valves are configured such that fluidly connecting the hydraulic accumulator assembly to one or both of the first hydraulic displacement unit and the second hydraulic displacement unit includes selectively one of:

fluidly connecting the high pressure accumulator to the first fluid port or to the first fluid ports and, simultaneously, fluidly connecting the low pressure accumulator to the second fluid port or to the second fluid ports; and

fluidly connecting the high pressure accumulator to the second fluid port or to the second fluid ports and, simultaneously, fluidly connecting the low pressure accumulator to the first fluid port or to the first fluid ports.

7. The dual motor hydraulic hybrid transmission according to claim 1, wherein the control valves comprise at least one accumulator valve, the accumulator valve providing fluid communication between the accumulator assembly and the hydraulic displacement units and the accumulator valve having at least three control positions or control configurations, wherein the accumulator valve is configured such that:

when the accumulator valve is set to the first position/configuration, the hydraulic accumulator assembly is fluidly disconnected from the hydraulic circuit;

when the accumulator valve is set to the second position/configuration, the high pressure accumulator is selectively fluidly connected to the first fluid port of at least one of the first and the second hydraulic displacement unit, and the low pressure accumulator is fluidly connected to the corresponding second fluid port or fluid ports of the hydraulic displacement unit or units to which the high pressure accumulator is fluidly connected; and

when the accumulator valve is set to the third position/configuration, the high pressure accumulator is selectively fluidly connected to the second fluid port of at least one of the first and the second hydraulic displacement unit and the low pressure accumulator is fluidly connected to the corresponding first fluid port or fluid ports of the hydraulic displacement unit or units to which the high pressure accumulator is fluidly connected.

8. The dual motor hydraulic hybrid transmission according to claim 7, wherein the at least one accumulator valve is in fluid communication with the hydraulic displacement units through the at least one pump valve.

9. The dual motor hydraulic hybrid transmission according to claim 7, wherein the at least one accumulator valve comprises at least one high pressure accumulator valve, the high pressure accumulator valve providing fluid communication between the high pressure accumulator and the hydraulic displacement units and the high pressure accumulator valve having at least three control positions, wherein:

when the high pressure accumulator valve is set to the first control position, the high pressure accumulator valve fluidly disconnects the high pressure accumulator from the hydraulic displacement units;

when the high pressure accumulator valve is set to the second control position, the high pressure accumulator valve selectively fluidly connects the high pressure accumulator to the first fluid port of at least one of the first and the second hydraulic displacement unit; and

when the high pressure accumulator valve is set to the third control position, the high pressure accumulator valve selectively fluidly connects the high pressure accumulator to the second fluid port of at least one of the first and the second hydraulic displacement unit; and

wherein the at least one accumulator valve comprises a low pressure accumulator valve, the low pressure accumulator valve providing fluid communication between the low pressure accumulator and the hydraulic displacement units and the low pressure accumulator valve having at least three control positions, wherein;

when the low pressure accumulator valve is set to the first control position, the low pressure accumulator valve fluidly disconnects the low pressure accumulator from the hydraulic displacement units;

when the low pressure accumulator valve is set to the second control position, the low pressure accumulator valve selectively fluidly connects the low pressure accumulator to the second fluid port of at least one of the first and the second hydraulic displacement unit; and

when the low pressure accumulator valve is set to the third control position, the low pressure accumulator valve selectively fluidly connects the low pressure accumulator to the first fluid port of at least one of the first and the second hydraulic displacement unit through the first pump valve.

10. The dual motor hydraulic hybrid transmission according to claim 1, wherein the first hydraulic displacement unit and the second hydraulic displacement unit are drivingly engaged or selectively drivingly engaged with the output shaft through a summing gearbox, the summing gearbox configured to sum a first torque provided by the first hydraulic displacement unit and a second torque provided by the second hydraulic displacement unit at the output shaft.

11. The dual motor hydraulic hybrid transmission of claim 10, wherein the summing gearbox is additionally configured to selectively one of:

drivingly engage only one of the first and the second hydraulic displacement unit with the output shaft; and

disengage both hydraulic displacement units from the output shaft.

12. A dual motor hydraulic hybrid transmission, comprising:

a power source;

a hydraulic circuit comprising;

a hydraulic pump drivingly engaged or selectively drivingly engaged with the power source;

a first hydraulic displacement unit in fluid communication with the hydraulic pump;

a second hydraulic displacement unit in fluid communication with the hydraulic pump;

wherein the hydraulic pump, the first hydraulic displacement unit and the second hydraulic displacement unit each comprise a first fluid port and a second fluid port;

a hydraulic accumulator assembly comprising a high pressure accumulator and a low pressure accumulator, the hydraulic accumulator assembly in fluid communication with the hydraulic circuit;

one or more control valves, the control valves comprise a first pump valve, a second pump valve, and at least one accumulator valve in fluid communication with the hydraulic displacement units through the at least one pump valve;

the first pump valve providing fluid communication between the first fluid port of the hydraulic pump, the first fluid port of the first hydraulic displacement unit and the first fluid port of the second hydraulic displacement unit, and the first pump valve having three control positions, wherein;

when the first pump valve is set to the first control position, the first pump valve fluidly connects the first fluid port of the hydraulic pump to the first fluid port of the first hydraulic displacement unit and to the first fluid port of the second hydraulic displacement unit;

when the first pump valve is set to the second control position, the first pump valve fluidly connects the first fluid port of the hydraulic pump to the first fluid port of the first hydraulic displacement unit and fluidly disconnects the first fluid port of the hydraulic pump from the first fluid port of the second hydraulic displacement unit; and

when the first pump valve is set to the third control position, the first pump valve fluidly connects the first fluid port of the hydraulic pump to the first fluid port of the second hydraulic displacement unit and fluidly disconnects the first fluid port of the hydraulic pump from the first fluid port of the first hydraulic displacement unit;

the second pump valve providing fluid communication between the second fluid port of the hydraulic pump, the second fluid port of the first hydraulic displacement unit and the second fluid port of the second hydraulic displacement unit, and the second pump valve having three control positions, wherein;

when the second pump valve is set to the first control position, the second pump valve fluidly connects the second fluid port of the hydraulic pump to the second fluid port of the first hydraulic displacement unit and to the second fluid port of the second hydraulic displacement unit;

when the second pump valve is set to the second control position, the second pump valve fluidly connects the second fluid port of the hydraulic pump to the second fluid port of the first hydraulic displacement unit and fluidly disconnects the second fluid port of the hydraulic pump from the second fluid port of the second hydraulic displacement unit; and

when the second pump valve is set to the third control position, the second pump valve fluidly connects the second fluid port of the hydraulic pump to the second fluid port of the second hydraulic displacement unit and fluidly disconnects the second fluid port of the hydraulic pump from the second fluid port of the first hydraulic displacement unit;

the accumulator valve providing fluid communication between the accumulator assembly and the hydraulic displacement units and the accumulator valve having at least three control positions or control configurations, wherein the accumulator valve is configured such that;

when the accumulator valve is set to the first position/configuration, the hydraulic accumulator assembly is fluidly disconnected from the hydraulic circuit;

when the accumulator valve is set to the second position/configuration, the high pressure accumulator is selectively fluidly connected to the first fluid port of at least one of the first and the second hydraulic displacement unit, and the low pressure accumulator is fluidly connected to the corresponding second fluid port or fluid ports of the hydraulic displacement unit or units to which the high pressure accumulator is fluidly connected; and

when the accumulator valve is set to the third position/configuration, the high pressure accumulator is selectively fluidly connected to the second fluid port of at least one of the first and the second hydraulic displacement unit and the low pressure accumulator is fluidly connected to the corresponding first fluid port or fluid ports of the hydraulic displacement unit or units to which the high pressure accumulator is fluidly connected;

an output shaft;

wherein the first hydraulic displacement unit is drivingly engaged or selectively drivingly engaged with the output shaft, and wherein the second hydraulic displacement unit is drivingly engaged or selectively drivingly engaged with the output shaft;

wherein the control valves are configured to selectively;

fluidly connect the hydraulic pump to the first hydraulic displacement unit while fluidly disconnecting the hydraulic pump from the second hydraulic displacement unit; and

, simultaneously,

fluidly connect the hydraulic accumulator assembly to the second hydraulic displacement unit while fluidly disconnecting the hydraulic accumulator assembly from first hydraulic displacement unit;

wherein when the pump valve is set to the first position/configuration and the accumulator valve is set to the second position/configuration, the high pressure accumulator is fluidly connected to the first fluid ports of the first and the second hydraulic displacement unit and the low pressure accumulator is fluidly connected to the second fluid ports of the first and the second hydraulic displacement unit;

wherein when the pump valve is set to the first position/configuration and the accumulator valve is set to the third position/configuration, the high pressure accumulator is fluidly connected to the second fluid ports of the first and the second hydraulic displacement unit and the low pressure accumulator is fluidly connected to the first fluid ports of the first and the second hydraulic displacement unit;

wherein when the pump valve is set to the second position/configuration and the accumulator valve is set to the second position/configuration, the high pressure accumulator is fluidly connected to the first fluid port of the second hydraulic displacement unit, the low pressure accumulator is fluidly connected to the second fluid port of the second hydraulic displacement unit, and the accumulator assembly is fluidly disconnected from the first hydraulic displacement unit;

wherein when the pump valve is set to the second position/configuration and the accumulator valve is set to the third position/configuration, the high pressure accumulator is fluidly connected to the second fluid port of the second hydraulic displacement unit, the low pressure accumulator is fluidly connected to the first fluid port of the second hydraulic displacement unit, and the accumulator assembly is fluidly disconnected from the first hydraulic displacement unit;

wherein when the pump valve is set to the third position/configuration and the accumulator valve is set to the second position/configuration, the high pressure accumulator is fluidly connected to the first fluid port of the first hydraulic displacement unit, the low pressure accumulator is fluidly connected to the second fluid port of the first hydraulic displacement unit, and the accumulator assembly is fluidly disconnected from the second hydraulic displacement unit; and

wherein when the pump valve is set to the third position/configuration and the accumulator valve is set to the third position/configuration, the high pressure accumulator is fluidly connected to the second fluid port of the first hydraulic displacement unit, the low pressure accumulator is fluidly connected to the first fluid port of the first hydraulic displacement unit, and the accumulator assembly is fluidly disconnected from the second hydraulic displacement unit.