Outdoor fan motor driving device and air conditioner including an outdoor fan motor driving device

• US 10,215,426 B2
• Filed: 03/23/2016
• Issued: 02/26/2019
• Est. Priority Date: 03/23/2015
• Status: Active Grant

• Current Assignee: LG Electronics, Inc. (LG Corporation)
• Original Assignee: LG Electronics, Inc. (LG Corporation)
• Inventors: Kim, Eungho, Kim, Jinsoo, Park, Gwigeun
• Primary Examiner(s): Freay, Charles
• Assistant Examiner(s): Fink, Thomas
• Application Number:
  US15/078,129
• Publication Number:
  US 20160282005A1
• Time in Patent Office: 1,070 Days
• Field of Search: 417425, 417325-326, 417 42, 417 4411, 417280, 4174237
• CPC Class Codes: F04D 25/068 Mechanical details of the pump control unit pump control details F04D27/00
• CPC Class Codes: F04D 27/004 by varying driving speed
• CPC Class Codes: F04D 29/321 for axial flow compressors
• CPC Class Codes: F04D 29/325 for axial flow fans blade mountings F04D29/34, blades F04D29/38
• CPC Class Codes: F24F 1/20 Electric components for separate outdoor units
• CPC Class Codes: F24F 1/38 Fan details of outdoor units, e.g. bell-mouth shaped inlets or fan mountings
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/52 Indication arrangements, e.g. displays
• CPC Class Codes: F24F 11/56 Remote control
• CPC Class Codes: F24F 11/77 by controlling the speed of ventilators
• CPC Class Codes: F24F 11/84 using valves
• CPC Class Codes: F24F 11/86 by controlling compressors within refrigeration or heat pump circuits
• CPC Class Codes: F24F 11/871 by controlling outdoor fans
• CPC Class Codes: F24F 11/88 Electrical aspects, e.g. circuits
• CPC Class Codes: F24F 2140/00 Control inputs relating to system states
• CPC Class Codes: F25B 13/00 Compression machines, plants or systems, with reversible cycle defrosting cycles F25B47/02
• CPC Class Codes: F25B 2313/0294 related to the outdoor fan, e.g. controlling speed
• CPC Class Codes: F25B 2700/15 Power, e.g. by voltage or current
• CPC Class Codes: F25B 49/022 Compressor control arrangements
• CPC Class Codes: H02M 7/5387 in a bridge configuration
• CPC Class Codes: H02P 21/00 : Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation

Abstract

An outdoor fan motor driving device and an air conditioner including an outdoor fan motor driving device are provided, which may include an inverter to convert DC power into AC power according to a switching operation and to output the converted AC power to an outdoor fan motor, an output current detector to detect phase currents flowing in the outdoor fan motor, and a controller to control the inverter based on the detected phase currents. When the outdoor fan motor is rotated by external wind, in a state in which all of lower arm switching elements, among upper arm switching elements and lower arm switching elements of the inverter, are turned on before the outdoor fan motor is driven, with the result that levels of the phase currents flowing in the outdoor fan motor are between a first level and a second level, the controller may control the outdoor fan motor such that a rotational speed of the outdoor fan motor is increased while the outdoor fan motor is rotated in a first direction and then rotated in a second direction opposite to the first direction during a speed increase period of the outdoor fan motor after an alignment period during which a rotor of the outdoor fan motor is aligned when the outdoor fan motor is driven.

Claims

1. An outdoor fan motor drive, comprising:

an inverter to convert DC power into AC power according to a switching operation and to output the converted AC power to an outdoor fan motor;

an output current detector to detect phase currents flowing in the outdoor fan motor; and

a controller to control the inverter based on the detected phase currents, wherein when the outdoor fan motor is rotated by external wind, in a state in which all of lower arm switching elements, among upper arm switching elements and lower arm switching elements of the inverter, are turned on before the outdoor fan motor is driven, with the result that levels of the phase currents flowing in the outdoor fan motor are between a first level and a second level, the controller controls the outdoor fan motor such that a rotational speed of the outdoor fan motor is increased while the outdoor fan motor is rotated in a first direction and then rotated in a second direction opposite to the first direction during a speed increase period of the outdoor fan motor after an alignment period during which a rotor of the outdoor fan motor is aligned when the outdoor fan motor is driven.

2. The outdoor fan motor drive according to claim 1, wherein when the levels of the phase currents flowing in the outdoor fan motor are lower than the first level in a state in which all of the lower arm switching elements, among the upper arm switching elements and the lower arm switching elements of the inverter, are turned on before the outdoor fan motor is driven, the controller controls the outdoor fan motor such that the speed of the outdoor fan motor is increased while the outdoor fan motor is rotated in the second direction during the speed increase period of the outdoor fan motor after the alignment period during which the rotor of the outdoor fan motor is aligned when the outdoor fan motor is driven.

3. The outdoor fan motor drive according to claim 1, wherein in a when the outdoor fan motor is rotated by the external wind, in a state in which all of the lower arm switching elements, among the upper arm switching elements and the lower arm switching elements of the inverter, are turned on before the outdoor fan motor is driven, with the result that the levels of the phase currents flowing in the outdoor fan motor are higher than the second level, the controller controls the outdoor fan motor such that driving of the outdoor fan motor is temporarily stopped and then the driving of the outdoor fan motor is resumed after a period predetermined time.

4. The outdoor fan motor drive according to claim 3, wherein when the levels of the phase currents flowing in the outdoor fan motor are higher than the second level, the controller controls the outdoor fan motor such that the driving of the outdoor fan motor is temporarily stopped while a compressor motor to drive a compressor is continuously operated.

5. The outdoor fan motor drive according to claim 1, wherein the second direction is a direction in which heat exchange is performed more efficiently than in the first direction.

6. The outdoor fan motor drive according to claim 1, further including:

gate drivers to supply gate driving signals to the upper arm switching elements and the lower arm switching elements of the inverter; and

gate capacitors connected between opposite terminals of the gate drivers, wherein the controller controls all of the lower arm switching elements, among the upper arm switching elements and the lower arm switching elements of the inverter, to be turned on before the outdoor fan motor is driven such that the gate capacitors connected between the opposite terminals of the gate drivers corresponding to the upper arm switching elements are charged with the gate driving voltages.

7. The outdoor fan motor drive according to claim 6, wherein the controller controls the gate capacitors connected between the opposite terminals of the gate drivers corresponding to the lower arm switching elements to be charged with the gate driving voltages before the outdoor fan motor is driven.

8. The outdoor fan motor drive according to claim 1, wherein the controller controls a frequency of the phase currents flowing in the outdoor fan motor to be varied during a normal operation period after the motor speed increase period.

9. The outdoor fan motor drive according to claim 8, wherein the controller controls peak values of the levels of the phase currents flowing in the outdoor fan motor during the normal operation period after the motor speed increase period to be lower than peak values of the levels of the phase currents during the motor speed increase period.

10. The outdoor fan motor drive according to claim 1, wherein when the outdoor fan motor is rotated by the external wind, in a state in which all of the lower arm switching elements, among the upper arm switching elements and the lower arm switching elements of the inverter, are turned on before the outdoor fan motor is driven, with the result that the levels of the phase currents flowing in the outdoor fan motor are between the first level and the second level, the controller controls the speed of the outdoor fan motor in the first direction to be increased during the motor speed increase period or a motor speed increase gradient of the motor speed increase period to be increased as the levels of the phase currents are increased.

11. The outdoor fan motor drive according to claim 1, wherein when the outdoor fan motor is rotated by the external wind, in a state in which all of the lower arm switching elements, among the upper arm switching elements and the lower arm switching elements of the inverter, are turned on before the outdoor fan motor is driven, with the result that the levels of the phase currents flowing in the outdoor fan motor are between the first level and the second level, the controller controls the outdoor fan motor to be rotated in the first direction, to be temporarily stopped, and to be rotated in the second direction during the motor speed increase period.

12. The outdoor fan motor drive according to claim 1, wherein the controller includes:

a speed calculator to calculate the rotational speed of the outdoor fan motor based on the phase currents;

a current reference generator to generate a current reference value based on the calculated speed and a speed reference value;

a voltage reference generator to generate a voltage reference value based on the current reference value; and

a switching control signal output to output an inverter switching control signal based on the voltage reference value.

13. The outdoor fan motor drive according to claim 1, further including:

a converter to convert input AC power into DC power;

an input current detector to detect an input current from the input AC power

a DC terminal voltage detector to detect a DC terminal voltage applied between DC terminals, which are output terminals of the converter; and

a converter controller to output a converter switching control signal for controlling a switching element of the converter based on the input current and the DC terminal voltage.

14. An air conditioner including the outdoor fan motor drive according to claim 1.

15. An air conditioner, comprising:

a compressor motor to drive a compressor;

an outdoor fan motor to drive an outdoor fan;

an inverter to convert DC power into AC power according to a switching operation and to output the converted AC power to the outdoor fan motor;

an output current detector to detect phase currents flowing in the outdoor fan motor; and

a controller to control the inverter based on the detected phase currents, wherein when the outdoor fan motor is rotated by external wind, in a state in which all of lower arm switching elements, among upper arm switching elements and lower arm switching elements of the inverter, are turned on before the outdoor fan motor is driven, with the result that levels of the phase currents flowing in the outdoor fan motor are higher than a second level, which is higher than a first level, the controller controls the outdoor fan motor such that driving of the outdoor fan motor is temporarily stopped while the compressor motor to drive the compressor is continuously operated.

16. The air conditioner according to claim 15, wherein when the outdoor fan motor is rotated by the external wind, in a state in which all of the lower arm switching elements, among the upper arm switching elements and the lower arm switching elements of the inverter, are turned on before the outdoor fan motor is driven, with the result that the levels of the phase currents flowing in the outdoor fan motor are between the first level and the second level, the controller controls the outdoor fan motor such that a rotational speed of the outdoor fan motor is increased while the outdoor fan motor is rotated in a first direction and then rotated in a second direction opposite to the first direction during a speed increase period of the outdoor fan motor after an alignment period during which a rotor of the outdoor fan motor is aligned when the outdoor fan motor is driven.

17. The air conditioner according to claim 15, further including:

gate drivers to supply gate driving signals to the upper arm switching elements and the lower arm switching elements of the inverter; and

gate capacitors connected between opposite terminals of the gate drivers, wherein the controller controls all of the lower arm switching elements, among the upper arm switching elements and the lower arm switching elements of the inverter, to be turned on before the outdoor fan motor is driven such that the gate capacitors connected between the opposite terminals of the gate drivers corresponding to the upper arm switching elements are charged with gate driving voltages.

18. The air conditioner according to claim 17, wherein the controller controls the gate capacitors connected between the opposite terminals of the gate drivers corresponding to the lower arm switching elements to be charged with the gate driving voltages before the outdoor fan motor is driven.

19. The air conditioner according to claim 15, further including:

a display, wherein when the outdoor fan motor is rotated by external wind, in a state in which all of the lower arm switching elements, among the upper arm switching elements and the lower arm switching elements of the inverter, are turned on before the outdoor fan motor is driven, with the result that the levels of the phase currents flowing in the outdoor fan motor are higher than the second level, the controller controls a message indicating that an operation of the air conditioner has been stopped or a message indicating that an operation of the outdoor fan has been stopped to be displayed on the display.

20. The air conditioner according to claim 19, wherein when the outdoor fan motor is rotated by external wind, in a state in which all of the lower arm switching elements, among the upper arm switching elements and the lower arm switching elements of the inverter, are turned on before the outdoor fan motor is driven, with the result that the levels of the phase currents flowing in the outdoor fan motor are between the first level and the second level, the controller controls an external wind operation mode message to be displayed on the display.