Personalized prototyping

• US 10,215,562 B2
• Filed: 07/16/2004
• Issued: 02/26/2019
• Est. Priority Date: 07/16/2004
• Status: Active Grant

• Current Assignee: Secure3Dp+ Pte. Ltd. (Intellectual Ventures LLC)
• Original Assignee: The Invention Science Fund I, L.L.C. (Intellectual Ventures LLC)
• Inventors: Ferren, Bran, Jung, Edward K. Y., Tegreene, Clarence T.
• Primary Examiner(s): Ali, Mohammad
• Assistant Examiner(s): Rao, Sheela
• Application Number:
  US10/892,974
• Publication Number:
  US 20060031252A1
• Time in Patent Office: 5,338 Days
• Field of Search: 700 98, 700118
• CPC Class Codes: G01C 11/06 by comparison of two or more pictures of the same area

Abstract

A method for producing an item data set representing the three-dimensional configuration of an item includes accepting a first input data set, the first input data set including first data representing at least a first three-dimensional configuration of a first three-dimensional object; accepting a second input data set, the second input data set including second data representing at least a second three-dimensional configuration of a second three-dimensional object; adapting one or both of the first data input set and the second data input set to be combined to obtain an item data set representing a three-dimensional configuration of the item; and combining the first input data set and the second input data set to obtain the item data set. Other methods for producing item data sets and articles of manufacture are also disclosed.

Claims

1. A system for manufacturing a physical item, the system comprising:

circuitry for capturing one or more digital photographic images of at least a portion of a first three-dimensional object;

circuitry for deriving a first input data set representing the at least a portion of the first three-dimensional object from the one or more digital photographic images of the at least a portion of the first three-dimensional object, the first input data set being configured to enable the system to manufacture the at least a portion of the first three-dimensional object;

circuitry for receiving a second input data set representing a second three-dimensional object, wherein the second three-dimensional object is user-selected after the first input data set is derived, the second input data set being configured to enable the system to manufacture the second three-dimensional object;

circuitry for adapting for combination at least one of the first input data set representing the at least a portion of the first three-dimensional object or the second input data set representing the second three-dimensional object;

circuitry for combining the first input data set representing the at least a portion of the first three-dimensional object with the second input data set representing the second three-dimensional object to obtain an item data set, the item data set being configured to enable the system to manufacture the physical item, the item data set further including at least identifier information defining at least one three-dimensional identifier that identifies the physical item, the at least one three-dimensional identifier to be embedded within the physical item; and

circuitry for manufacturing the physical item from the item data set.

2. The system of claim 1, wherein the circuitry for capturing one or more digital photographic images of at least a portion of a first three-dimensional object includes:

circuitry for capturing a plurality of digital photographic images of the at least a portion of the human figure each representing a respective region of the at least a portion of the human figure, and

wherein the circuitry for deriving a first input data set representing the at least a portion of the first three-dimensional object from the one or more photographic images of the at least a portion of the first three-dimensional object includes;

circuitry for deriving a first input data set representing the at least a portion of the human figure from the plurality of digital photographic images.

3. The system of claim 1, further comprising:

circuitry for receiving, by way of a communications link, at least one of;

the one or more photographic digital images, the first input data set, the second input data set, or the item data set.

4. The system of claim 3, wherein the communications link includes a wireless communications link.

5. The system of claim 4, wherein the circuitry for receiving, by way of the communications link, includes:

circuitry for receiving the first input data set in response to a source of the second input data set being placed within an operational range of a wireless communications port operably coupled to the wireless communications link.

6. The system of claim 1, wherein the circuitry for adapting for combination at least one of the first input data set representing the at least a portion of the first three-dimensional object or the second input data set representing the second three-dimensional object includes:

circuitry for performing one or more interpolations of at least a portion of at least one of the first input data set or the second input data set via at least one computer model to render one or more attributes of the computer model mutually compatible with the at least a portion of the first three-dimensional object or the second three-dimensional object.

7. The system of claim 1, wherein circuitry for receiving a second input data set representing a second three-dimensional object includes:

circuitry for receiving the second input data set via the Internet.

8. The system of claim 1, wherein the circuitry for receiving a second input data set representing a second three-dimensional object includes:

circuitry for displaying, to a user, a plurality of indicators each representing a three-dimensional object;

circuitry for receiving a user selection of associated with an indicator representing a three-dimensional object; and

circuitry for receiving a second input data set representing a user-selected three-dimensional object.

9. The system of claim 1, further comprising

circuitry for accepting an identifier input data set representing at least one three-dimensional identifier configuration corresponding to an identifier configured to be embedded within the physical item.

10. The system of claim 9, further comprising:

circuitry for forming at least one portion of the physical item from at least one structural material; and

circuitry for enclosing within the at least one structural material, integrally with the forming the at least one portion, a void substantially shaped as at least one three dimensional configuration corresponding to identifying information that identifies the physical item, the void being defined by the at least one structural material.

11. The system of claim 1, further comprising

circuitry for forming an identifier input data set including data representing at least one three-dimensional identifier configuration corresponding to an identifier configured to be embedded within the physical item.

12. The system of claim 1, wherein the first input data set includes first identification data and the second input data set includes second identification data, the system further comprising:

circuitry for forming an identifier input data set including data representing at least one three-dimensional identifier configured to be embedded within the physical item from the first identification data and the second identification data.

13. The system of claim 1, wherein at least one of the first input data set or the second input data set includes data defining a void enclosed within one or more structural materials, the void being substantially shaped as one or more three-dimensional configurations that correspond to identifying information that identifies the physical item.

14. The system of claim 1, wherein at least one of the first input data set or the second input data set includes data defining one or more identifying materials to be enclosed within the void, the one or more identifying materials being substantially shaped as one or more three-dimensional configurations that correspond to identifying information that identifies the physical item.

15. A system for manufacturing a physical item, the system comprising:

at least one computing device; and

instructions that, when implemented in the at least one computing device, configure the at least one computing device for performing operations including at least;

receiving a first input data set from a first provider, the first input data set representing a first three-dimensional configuration of at least a portion of a human figure, the first input data set derived from capturing one or more digital photographic images of at least a portion of the human figure, the first input data set being configured to enable the system to manufacture at least a portion of the physical item shaped like the at least a portion of the human figure;

receiving a second input data set from a second provider different from the first provider, the second input data set representing a second three-dimensional configuration of a second three-dimensional object, the second input data set being configured to enable the system to manufacture the second three-dimensional object, wherein the second three-dimensional object is user-selected after the first input data set is derived, and wherein the second three-dimensional object is user-selected after the first input data set is received;

adapting for combination at least one of the first input data set representing the at least one of a portion of the human figure or the second input data set representing the second three-dimensional configuration of the second three-dimensional object;

combining the first input data set representing the at least a portion of the human figure with the second input data set representing the second three-dimensional object to obtain an item data set, the item data set being configured to enable the system to manufacture the physical item, the item data set further including at least identifier information defining at least one three-dimensional identifier that identifies the physical item, the at least one three-dimensional identifier to be embedded within the physical item; and

controlling a rapid prototyping device to manufacture the physical item using the item data set.

16. The system of claim 15, wherein the at least one computing device includes at least one port adapted to receive a non-volatile memory including at least one of the first input data set and the second input data set.

17. The system of claim 15, wherein the receiving a first input data set from a first provider includes, receiving the first input data set in response to a source of the first input data set being placed within operational range of a wireless communications link associated with the at least one computing device.

18. The system of claim 15, wherein at least a portion of the first data includes at least one parameter representing at least one attribute of the at least a portion of a human figure.

19. The system of claim 15, wherein at least a portion of the first data includes at least one datum representing a storage location for at least one parameter representing at least one attribute of the at least a portion of a human figure.

20. The system of claim 15, wherein the instructions further configure the at least one computing device for:

performing one or more interpolations of at least a portion of at least one of the first input data set or the second input data set via at least one computer model to render one or more attributes of the computer model mutually compatible with both the at least a portion of a human figure first and the second three-dimensional object.

21. The system of claim 15, wherein the instructions further configure the at least one computing device for:

receiving the first input data set via the Internet.

22. The system of claim 15, wherein the instructions further configure the at least one computing device for:

presenting a set plurality of three-dimensional objects to a user; and

receiving a user selection of the plurality of three-dimensional objects.

23. The system of claim 15, wherein the instructions further configure the at least one computing device for:

receiving an identifier input data set representing at least one three-dimensional identifier configuration corresponding to an identifier configured to be embedded within the physical item.

24. The system of claim 23, wherein the instructions further configure the at least one computing device for:

producing a physical item including the at least one three-dimensional identifier configuration embedded at least partially within the physical item.

25. The system of claim 15, wherein the instructions further configure the at least one computing device for:

forming an identifier input data set including data representing at least one three-dimensional identifier configuration corresponding to an identifier configured to be embedded within the physical item.

26. The system of claim 15, wherein the first input data set includes first identification data and the second input data set includes second identification data, wherein the instructions further configure the at least one computing device for:

forming an identifier input data set including data representing at least one three-dimensional identifier configured to be embedded within the physical item from the first identification data and the second identification data.

27. The system of claim 15, wherein controlling a rapid prototyping device to manufacture the physical item using the item data set includes:

producing a physical item including the at least one three-dimensional identifier configuration embedded at least partially within the physical item.