Order fulfillment system and method

• US 10,216,157 B2
• Filed: 01/08/2016
• Issued: 02/26/2019
• Est. Priority Date: 01/09/2015
• Status: Active Grant

• Current Assignee: Apex Industrial Technologies LLC
• Original Assignee: Apex Industrial Technologies LLC
• Inventors: Savage, Benjamin V., Savage, Kent V.
• Primary Examiner(s): Waggoner, Timothy R
• Application Number:
  US14/991,231
• Publication Number:
  US 20160200517A1
• Time in Patent Office: 1,145 Days
• Field of Search: 700242, 312215
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: G06Q 50/12 Hotels or restaurants
• CPC Class Codes: G07F 17/12 comprising lockable containers, e.g. for accepting clothes to be cleaned

Abstract

An order fulfillment system including a frame defining a passageway and a tray positioned in the passageway. The tray is movable between a first extended position wherein the tray is positioned at least partially outside the frame on a first side thereof and a second extended positioned wherein the tray is positioned at least partially outside the frame on a second, opposite side thereof. The tray includes a panel configured to generally block the passageway when the panel is positioned in or adjacent to the passageway. The system further includes a controller configured to selectively allow or block movement of the tray to or from at least one of the first or second extended positions.

Claims

1. An order fulfillment system comprising:

a frame defining a passageway;

a tray positionable in the passageway such that the tray is movable between a first extended position wherein the tray is positioned at least partially outside the frame on a first side thereof and a second extended position wherein the tray is positioned at least partially outside the frame on a second, opposite side thereof, the tray including a panel configured to generally block the passageway when the panel is positioned in or adjacent to the passageway; and

a controller configured to selectively allow or block movement of the tray to or from at least one of the first or second extended positions, wherein the system lacks a door pivotally coupled to the frame that can entirely cover the passageway.

2. The system of claim 1 wherein the tray includes a supplemental panel configured to generally block the passageway when the supplemental panel is positioned in or adjacent to the passageway, wherein the supplemental panel is positioned at an opposite end of the tray relative to the panel, and wherein the tray includes a pair of side panels, each side panel being oriented generally perpendicular to the panel and the supplemental panel, and wherein each side panel has a shorter height than the panel and the supplemental panel.

3. The system of claim 2 wherein the panel and the supplemental panel are each configured to block an associated opposite end of the passageway when the tray is in a closed position and generally entirely positioned in said passageway.

4. The system of claim 1 wherein the tray is movable in a direction of movement when moving between the first and the second extended positions, and wherein the panel is oriented generally perpendicular to said direction of movement.

5. The system of claim 1 wherein the frame defines a plurality of passageways and each passageway includes a tray positioned therein.

6. The system of claim 5 wherein the controller is configured to receive an electronic input relating to a storage position of an item to be dispensed positioned in one of the passageways.

7. The system of claim 5 wherein the controller is configured to receive an input relating to a proof of purchase of an item to be dispensed and to provide access to at least one of the trays corresponding to the item.

8. The system of claim 1 wherein the system is configured such that an item to be dispensed is insertable into the passageway and onto the tray in a first direction at a first end of the passageway, and wherein the item is thereafter removable from the passageway in the first direction at a second opposite end of the passageway.

9. The system of claim 1 wherein the tray is positionable in a closed position where the tray is positioned entirely in the passageway.

10. The system of claim 9 wherein the panel has a cross sectional area that is about equal to but smaller than a cross sectional area of a portion of the passageway in which the panel is located when the tray is in the closed position to generally block the passageway.

11. The system of claim 9 wherein the panel is generally aligned with an outermost surface of said frame when the tray is in the closed position.

12. The system of claim 9 wherein the tray includes a handle coupled thereto and configured to protrude outwardly from a front face of the frame when the tray is in the closed position.

13. The system of claim 1 wherein the controller is configured to block movement of the tray to the first extended position but to allow movement of the tray to the second extended position unless the controller determines that an approved transaction has occurred or unless the controller receives information that an approved transaction has occurred, after which the controller allows movement of the tray to the first extended position.

14. The system of claim 1 wherein the tray is manually movable between the first and second extended positions when allowed by the controller.

15. The system of claim 1 wherein said passageway continuously extends an entire thickness dimension of said frame and said controller is operatively coupled to said tray.

16. The system of claim 1 wherein said tray is positionable in a closed position wherein said tray is generally positioned in said frame, and wherein said system is configured to prevent said tray from moving to at least one of said extended positions unless said controller authorizes such movement.

17. The system of claim 1 wherein said passageway extends continuously entirely through said frame in a direction parallel to movement of said tray in said passageway.

18. The system of claim 1 wherein said tray has a length in a direction parallel to movement of said tray in said passageway, wherein said passageway has a length in said direction parallel to said movement of said tray in said passageway, and wherein said length of said tray is about equal to said length of said passageway.

19. The system of claim 18 wherein the tray is positionable in the first extended position wherein a majority of the length of the tray protrudes outwardly from the frame and the tray is stably retained in the first extended position.

20. The system of claim 1 further comprising an access control system, at least part of which is positionable in the passageway, wherein the access control system is operatively coupled to the controller to selectively allow or block movement of the tray to or from at least one of the first or second extended positions.

21. The system of claim 20 wherein said part of said access control system positionable in the passageway is positioned directly below said tray when said tray is entirely positioned in said passageway.

22. The system of claim 1 wherein the controller is configured to selectively allow or block movement of the tray to both the first and second extended positions.

23. The system of claim 1 wherein the system lacks a door pivotally coupled to the frame that can at least partially cover the passageway.

24. A dispensing system comprising:

a frame having a first side and a second opposite side, the frame having a compartment continuously extending therethrough with a first opening and a second opening at opposite ends thereof, wherein the compartment is configured to receive an item therein from the second side of the frame through the second opening;

a tray movably positionable in the compartment, wherein when positioned in the compartment the tray is movable between a first extended position wherein the tray is positioned at least partially outside the frame on the first side of the frame and a second extended position wherein the tray is positioned at least partially outside the frame on the second side of the frame; and

a controller configured to selectively allow or block movement of the tray wherein the system lacks a door pivotally coupled to the frame that can entirely cover the passageway.

25. The system of claim 24 further comprising an access control system, at least part of which is positionable in the passageway, wherein the access control system is operatively coupled to the controller to selectively allow or block movement of the tray to or from at least one of the first or second extended positions.

26. The system of claim 24 wherein the tray is configured such that when the tray is positioned in the compartment the tray is positionable in a closed position wherein the tray is positioned entirely in the passageway, and wherein the system further includes an access control system, at least part of which is positionable in the passageway, wherein the access control system is operatively coupled to the controller to selectively allow or block movement of the tray away from the closed position.

27. The system of claim 24 wherein the tray includes a support portion and a pair of panels extending upwardly from the support portion such that the tray is generally “

U”

shaped in side view.

28. The system of claim 24 wherein the system lacks a door pivotally coupled to the frame that can at least partially cover the passageway.

29. A method for fulfilling an order comprising:

receiving an order for an item;

accessing a system including a frame having or defining a passageway, the system further including a tray positioned in the passageway, and a controller configured to selectively allow or block movement of the tray, wherein the system lacks a door pivotally coupled to the frame that can entirely cover the passageway;

moving the tray to a first position wherein the tray is positioned at least partially outside the frame on a first side thereof;

placing the item on the tray while the tray is in the first position; and

the controller receiving authorization information to enable the tray to be moved to a second position wherein the tray is positioned at least partially outside the frame on a second, opposite side thereof, to enable removal of the item from the system.

30. The method of claim 29 further comprising the step of, after the placing step, moving the tray to a closed position wherein the tray is generally entirely positioned in the passageway, and wherein the controller prevents the tray from moving to the second position until the receiving authorization information step.

31. The method of claim 29 wherein the placing step takes place after the step of the controller receiving authorization information.

32. The method of claim 29 wherein the tray is movable to the second position wherein the tray is positioned at least partially outside the frame on the second side.

33. The method of claim 29 further comprising moving the tray to the second position.

34. The method of claim 29 wherein the system further includes an access control system operatively coupled to the controller, wherein at least part of the access control system is positionable in the passageway, wherein the method further includes the controller operating the access control system to enable the tray to be moved to the second position, and wherein the tray includes a panel configured to generally block the passageway when the panel is positioned in or adjacent to the passageway.