Heating, ventilation and air conditioning capacity monitor

• US 10,216,158 B2
• Filed: 01/19/2016
• Issued: 02/26/2019
• Est. Priority Date: 01/19/2016
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Wacker, Paul
• Primary Examiner(s): Raymond, Edward
• Application Number:
  US15/001,200
• Publication Number:
  US 20170205097A1
• Time in Patent Office: 1,134 Days
• Field of Search: 702 1, 702 13, 702 14, 702182-185
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/49 ensuring correct operation, e.g. by trial operation or configuration checks
• CPC Class Codes: F24F 11/62 characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
• CPC Class Codes: F24F 11/63 Electronic processing
• CPC Class Codes: F24F 2120/20 Feedback from users
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: G05B 2219/2642 Domotique, domestic, home control, automation, smart house

Abstract

A system for light commercial building solutions (LCBS). Solutions and other systems may incorporate lightweight alerting service, auto-adjustment of gateway poll rates based on the needs of various consuming applications, detecting loss of space comfort control in a heating, ventilation and air conditioning (HVAC) system, HVAC capacity loss alerting using relative degree days and accumulated stage run time with operational equivalency checks, and HVAC alerting for loss of heat or cool capacity using delta temperature and dependent system properties. Also, incorporated may be triggering s subset of analytics by automatically inferring HVAC equipment details from controller configuration details, ensuring reliability of analytics by retaining logical continuity of HVAC equipment operational data even when controllers and other parts of the system are replaced, and an LCBS gateway with workflow and mechanisms to associate to a contractor account.

Claims

1. An HVAC system capacity determining mechanism comprising:

an outdoor thermometer;

an occupancy profile indicator of a space where an HVAC system provides heating, ventilation and air conditioning;

a relative degree days indicator for a location of the space;

a set point indicator of a thermostat connected to the HVAC system;

a runtime instrument for measuring accumulated runtime of the HVAC system;

a HVAC system capacity calculator connected to the set point indicator, the outdoor thermometer, the runtime instrument, the occupancy profile indicator, and the relative degree days indicator to determine an effective capacity ratio; and

an alert indicator connected to the capacity calculator.

2. The mechanism of claim 1, wherein the HVAC capacity calculator outputs a number of relative degree days for the space.

3. The mechanism of claim 2, wherein HVAC capacity is indicated by the number of relative degree days divided by the accumulated runtime.

4. The mechanism of claim 3, wherein the alert indicator provides a warning when there is a change in HVAC capacity.

5. The mechanism of claim 1, wherein a previous effective capacity ratio is relative degree days for a specified time interval, divided by an accumulated stage run for the specified time interval, that can be a reference for a subsequent effective capacity ratio having the same degree days for a time interval that is virtually equal to the specified time interval.

6. The mechanism of claim 5, wherein the previous effective capacity ratio and the subsequent effective capacity ratio have equivalent occupancy profiles and equivalent setpoint profiles.

7. A method for setting a capacity loss alert, comprising:

calculating an effective capacity ratio using an HVAC system capacity calculator;

determining that a clear reference flag is set;

determining whether the last specified interval set point schedule profile matches a set point profile of a reference;

comparing the effective capacity ratio to a reference ratio to determine whether the ratio is less than X percent of the reference ratio;

sending a signal to an alert indicator connected to the HVAC system capacity calculator if the ratio is equal to or greater than X percent of the reference ratio; and

generating a loss of capacity alert using the alert indicator in response to receiving the signal; and

X is a predetermined number.

8. The method of claim 7, wherein the effective capacity ratio is relative degree days for a last specified time interval divided by an accumulated stage run time for the same specified time interval.

9. The method of claim 7, wherein if the clear reference flag is set because of a service or repair performed, then a set point schedule reference log is cleared.

10. The method of claim 9, further comprising logging a new set point schedule reference if a last specified time interval set point matches a reference.

11. The method of claim 10, wherein the effective capacity ratio is compared to a reference ratio.

12. The method of claim 11, wherein:

a question is whether the effective capacity ratio is less than X percent of the reference ratio; and

X is a pre-determined number between zero and one hundred.

13. The method of claim 12, wherein when the effective capacity ratio is less than X percent of the reference ratio, then an alert of loss of capacity is provided via a visual or audio signal to a user or operator.

14. A HVAC capacity loss alert system comprising:

a recorder of relative degree time units; and

a recorder of adjusted equipment run time; and

wherein

a relative degree time unit is a result of a calculation that integrates a difference in outdoor air temperature from current set points for a time unit; and

an effective capacity ratio of relative degree time units for a duration to the adjusted equipment run time is made, when effective occupied profiles match.

15. The system of claim 14, wherein a time unit is a day.

16. The system of claim 15, wherein relative degree days are integrated across a time frame that provides a similar load profile based on occupancy patterns and are indexed to the occupancy profiles.

17. The system of claim 15, wherein the difference in outdoor air temperature from a current set point is integrated periodically every X seconds.

18. The system of claim 16, wherein when similar occupancy and set point profiles are detected, then the effective capacity ratio of relative degree days to the adjusted equipment run time is determined.

19. The system of claim 18, wherein:

the effective capacity ratio represents an amount of effort that equipment uses to regulate a normalized load; and

a profile contains set point schedules for occupancy and non-occupancy.

20. The system of claim 19, wherein:

a reference ratio is established to represent an amount of effort that the equipment is expected to use to regulate a normalized load;

the effective capacity ratio is compared with the reference ratio; and

if the effective capacity ratio is at least X percent less than the reference ratio, then a loss of capacity alert is set.

21. The system of claim 19, wherein:

the reference ratio is established from a previous effective capacity ratio;

the effective capacity ratio is compared with the reference ratio; and

if the effective capacity ratio is at least Y percent less than the reference ratio, then a loss of capacity alert is set.