Nickel-iron battery with a chemically pre-formed (CPF) iron negative electrode

• US 10,217,994 B2
• Filed: 03/28/2018
• Issued: 02/26/2019
• Est. Priority Date: 09/05/2013
• Status: Active Grant

• Current Assignee: Encell Technology, Inc
• Original Assignee: Encell Technology, Inc
• Inventors: Ogg, Randy Gene, Roders, Michael, Meese, Michael
• Primary Examiner(s): Godenschwager, Peter F
• Assistant Examiner(s): Oyer, Andrew J.
• Application Number:
  US15/938,594
• Publication Number:
  US 20180219213A1
• Time in Patent Office: 335 Days
• CPC Class Codes: H01M 4/049 Manufacturing of an active layer by chemical means
• CPC Class Codes: H01M 4/248 Iron electrodes
• CPC Class Codes: H01M 4/26 Processes of manufacture
• CPC Class Codes: H01M 4/62 Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
• CPC Class Codes: H01M 4/624 Electric conductive fillers
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

Provided is a Ni—Fe battery comprising an iron electrode which is preconditioned prior to any charge-discharge cycle. The preconditioned iron electrode used in the Ni—Fe battery is prepared by first fabricating an electrode comprising an iron active material, and then treating the surface of the electrode with an oxidant to thereby create an oxidized surface.

Claims

1. A Ni—

Fe battery comprising an electrode comprising an iron active material, which electrode has been preconditioned prior to any charge-discharge cycle to have the accessible surface of the iron material in the same oxidation state as discharged iron negative electrode active material.

2. The battery of claim 1, wherein the oxidation state of the conditioned iron active material is +2, +2/+3, +3 or +4.

3. The battery of claim 1, wherein the electrode further comprises a binder.

4. The battery of claim 1, wherein the electrode further comprises sulfur.

5. The battery of claim 1, wherein the electrode further comprises a conductive additive.

6. The battery of claim 5, wherein the conductive additive comprises nickel, or copper or carbon black.

7. The battery of claim 1, wherein the electrode comprises an iron active material comprising about:

50-90 wt % iron powder

5-30 wt % nickel powder

0.5-5.0 w % binder, and

0.25-20 w % sulfur.

8. The battery of claim 1, wherein the electrode comprise a single layer of conductive substrate coated on at least one side with a coating comprising the iron active material.

9. The battery of claim 8, wherein the substrate of the electrode is comprised of nickel plated steel.

10. The battery of claim 1, wherein the porosity of the electrode is in the range of about 15-50%.

11. A battery of claim 1, wherein the iron electrode is prepared by a process comprising:

i) fabricating an electrode comprising an iron active material, and

ii) treating the surface of the electrode with an oxidant to thereby create an oxidized surface.

12. The battery of claim 11, therein the oxidant comprises water, hydrogen peroxide, ozone, chlorine, nitric acid, hypochlorite, nitrous oxide, bromine, iodine, permanganate compounds, or sodium perborate.

13. The battery of claim 11, wherein the oxidant comprises water or hydrogen peroxide.

14. The battery of claim 11, wherein the oxidant comprises a gaseous oxidant.