Right angle coaxial cable and connector assembly

• US 10,218,131 B2
• Filed: 02/24/2017
• Issued: 02/26/2019
• Est. Priority Date: 02/04/2015
• Status: Active Grant

• Current Assignee: CommScope Technologies, LLC (CommScope Holding Company, Inc.)
• Original Assignee: CommScope Technologies, LLC (CommScope Holding Company, Inc.)
• Inventors: Harwath, Frank A., Allison, Lee F.
• Primary Examiner(s): Vu, Hien
• Application Number:
  US15/441,379
• Publication Number:
  US 20170162988A1
• Time in Patent Office: 732 Days
• Field of Search: 439579, 439582-584, 439843, 439844
• CPC Class Codes: H01R 2103/00 Two poles
• CPC Class Codes: H01R 24/545 Elbows
• CPC Class Codes: H01R 4/5033 using wedge or pin penetrating into the end of a wire in axial direction of the wire
• CPC Class Codes: H01R 9/05 for coaxial cables

Abstract

Coaxial cable-connector assemblies include: a coaxial cable having: an inner conductor having a termination end including a bore; a dielectric layer that overlies the inner conductor; and an outer conductor that overlies the dielectric layer having a termination end; a right angle coaxial connector including: an inner conductor body with a post configured to mate with the inner conductor body of a mating jack, the inner conductor body further including a receptacle that receives the termination end of the inner conductor such that the post is generally perpendicular to the inner conductor; an outer conductor body configured to mate with the outer conductor body of the mating coaxial cable jack and electrically connected with the termination end of the outer conductor; and an expansion member inserted into the bore of the termination end of the inner conductor sized and configured to radially expand the termination end of the inner conductor.

Claims

1. An electrical connector assembly comprising:

an elongate first member including a first receptacle at one end thereof, the first member defining a first axis, and the first receptacle defining a second axis parallel with the first axis;

an elongate second member including a second receptacle at one end thereof that receives the receptacle of the first member, the second member defining a third axis perpendicular to the first and second axes, and the second receptacle defining a fourth axis parallel with the first and second axes; and

an expansion member inserted into the first receptacle, the expansion member being sized and configured to radially expand the first member into contact with the second receptacle, such contact being sufficient to form a press-fit joint between the first and second members;

wherein the first member is an inner conductor of a coaxial cable, and the second member is an inner contact of a coaxial connector.

2. The electrical connector assembly defined in claim 1, further comprising a housing in which the first and second receptacles reside, and wherein the housing includes an access hole through which the first and second axes pass.

3. The electrical connector assembly defined in claim 2, wherein the housing is attached to the first and second members.

4. The electrical connector assembly defined in claim 1, wherein the expansion member has a tapered end that is inserted into the first receptacle.

5. A method of forming a press-fit joint of an electrical connector between a first member and a second member, comprising the steps of:

providing an elongate first member including a first receptacle at one end thereof, the first member defining a first axis, and the first receptacle defining a second axis parallel with the first axis;

providing an elongate second member including a second receptacle at one end thereof, the second member defining a third axis perpendicular to the first and second axes, and the second receptacle defining a fourth axis parallel with the first and second axes;

inserting the first receptacle of the first member in the second receptacle of the second member; and

inserting an expansion member into the first receptacle, the expansion member being sized and configured to radially expand the first member into contact with the second receptacle, such contact being sufficient to forma press-fit joint between the first and second members;

wherein the first member is an inner conductor of a coaxial cable, and the second member is an inner contact of a coaxial connector.

6. The method defined in claim 5, further comprising a housing in which the first and second receptacles reside, and wherein the housing includes an access hole through which the first and second axes pass.

7. The method defined in claim 6, wherein the housing is attached to the first and second members prior to the insertion of the expansion member.

8. The method defined in claim 6, wherein the housing is attached to the second member prior to the insertion of the first receptacle.

9. The method defined in claim 5, wherein the expansion member has a tapered end that is inserted into the first receptacle.