Lithium-based battery pack for a hand held power tool

• US 10,218,194 B2
• Filed: 04/09/2018
• Issued: 02/26/2019
• Est. Priority Date: 11/22/2002
• Status: Expired due to Term

• Current Assignee: Milwaukee Electric Tool Corporation (Techtronic Industries Company Limited)
• Original Assignee: Milwaukee Electric Tool Corporation (Techtronic Industries Company Limited)
• Inventors: Johnson, Todd W., Grzybowski, Dennis J., Kubale, Mark A., Rosenbecker, Jay J., Scheucher, Karl F., Meyer, Gary D., Zeiler, Jeffrey M., Glasgow, Kevin L.
• Primary Examiner(s): Tso, Edward
• Application Number:
  US15/948,311
• Publication Number:
  US 20180226820A1
• Time in Patent Office: 323 Days
• Field of Search: 320112, 320114, 320116, 320118, 320122
• CPC Class Codes: H01M 10/052 Li-accumulators
• CPC Class Codes: H01M 10/4257 Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
• CPC Class Codes: H01M 10/441 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/448 End of discharge regulating measures
• CPC Class Codes: H01M 10/46 Accumulators structurally combined with charging apparatus circuits for charging H02J7/00
• CPC Class Codes: H01M 2220/30 Batteries in portable systems, e.g. mobile phone, laptop
• CPC Class Codes: H01M 50/213 adapted for cells having curved cross-section, e.g. round or elliptic H01M50/209, H01M50/216 take precedence
• CPC Class Codes: H01M 6/42 Grouping of primary cells into batteries H01M6/40 takes precedence
• CPC Class Codes: H02J 7/00038 using passive battery identification means, e.g. resistors or capacitors identification by mechanical connections H02J7/0045
• CPC Class Codes: H02J 7/00047 with provisions for charging different types of batteries
• CPC Class Codes: H02J 7/0013 acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence
• CPC Class Codes: H02J 7/0016 using shunting, discharge or bypass circuits
• CPC Class Codes: H02J 7/0044 specially adapted for holding portable devices containing batteries H02J7/0045 takes precedence
• CPC Class Codes: H02J 7/0045 concerning the insertion or the connection of the batteries
• CPC Class Codes: H02J 7/0048 Detection of remaining charge capacity or state of charge [SOC]
• CPC Class Codes: H02J 7/0068 Battery or charger load switching, e.g. concurrent charging and load supply H02J7/0013 takes precedence
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A method for conducting an operation including a power tool battery pack. The battery pack can include a housing, a first cell supported by the housing and having a voltage, and a second cell supported by the housing and having a voltage. The battery pack also can be connectable to a power tool and be operable to supply power to operate the power tool. The method can include discharging one of the first cell and the second cell until the voltage of the one of the first cell and the second cell is substantially equal to the voltage of the other of the first cell and the second cell.

Claims

1. A battery pack comprising:

a housing connectable to and supportable by a hand held power tool;

a plurality of battery cells supported within the housing, the plurality of battery cells connected in a combined series-parallel configuration, each of the plurality of battery cells having a lithium-based chemistry, each of the plurality of battery cells being cylindrical and having a cell diameter and a cell length, the cell length being at least about two times the cell diameter;

first and second terminals for electrically connecting the battery pack to the hand held power tool; and

a circuit configured to control a discharge of the plurality of battery cells to produce a discharge current from the plurality of battery cells, an average of the discharge current produced by the plurality of battery cells being greater than or equal to approximately 20 amps.

2. The battery pack of claim 1, wherein the lithium-based chemistry includes manganese.

3. The battery pack of claim 1, wherein the cell length is between about two and about 2.7 times the cell diameter.

4. The battery pack of claim 1, wherein the battery pack has an ampere-hour capacity of at least 3.0 ampere-hours.

5. The battery pack of claim 1, wherein the cell length is between about 60 mm and about 70 mm.

6. The battery pack of claim 1, wherein the cell length is about 65 mm.

7. The battery pack of claim 1, wherein the circuit is configured to control a field-effect transistor (“

FET”

) to control the discharge of the plurality of battery cells.

8. The battery pack of claim 7, wherein the FET is within the housing.

9. The battery pack of claim 1, wherein the circuit includes a microprocessor.

10. An electrical combination comprising:

a battery pack for supplying power to a hand held power tool, the battery pack including

a battery pack housing connectable to and supportable by the hand held power tool, and

a plurality of battery cells supported within the battery pack housing, the plurality of battery cells connected in a combined series-parallel configuration, each of the plurality of battery cells having a lithium-based chemistry, each of the plurality of battery cells being cylindrical and having a cell diameter and a cell length, the cell length being at least about two times the cell diameter;

first and second terminals for electrically connecting the battery pack and the hand held power tool; and

a circuit configured to control a discharge of the plurality of battery cells to produce a discharge current from the plurality of battery cells and to supply the discharge current to the hand held power tool, an average of the discharge current produced by the plurality of battery cells being greater than or equal to approximately 20 amps.

11. The combination of claim 10, wherein the cell length is between about two and about 2.7 times the cell diameter.

12. The combination of claim 10, wherein the battery pack has an ampere-hour capacity of at least 3.0 ampere-hours.

13. The combination of claim 10, wherein the cell length is between about 60 mm and about 70 mm.

14. The combination of claim 10, wherein the cell length is about 65 mm.

15. The combination of claim 10, wherein the circuit is configured to control a field-effect transistor (“

FET”

) to control the discharge of the plurality of battery cells.

16. The combination of claim 15, wherein the FET is within the battery pack housing.

17. The combination of claim 10, wherein the circuit includes a microprocessor.

18. The combination of claim 17, wherein the microprocessor is within the battery pack housing.

19. The combination of claim 10, further comprising a hand held power tool.

20. A method of operating a battery pack, the method comprising:

coupling a housing of the battery pack to a hand held power tool to support the battery pack on the hand held power tool, the battery pack including

a plurality of battery cells supported within the housing, the plurality of battery cells being connected in a combined series-parallel configuration, each of the plurality of battery cells having a lithium-based chemistry, each of the plurality of battery cells being cylindrical and having a cell diameter and a cell length, the cell length being at least about two times the cell diameter, and

first and second terminals for electrically connecting the battery pack to the hand held power tool; and

controlling, with a circuit, a discharge of the plurality of battery cells to produce a discharge current from the plurality of battery cells, an average of the discharge current produced by the plurality of battery cells being greater than or equal to approximately 20 amps.