Tunable LED emitter with continuous spectrum

• US 10,219,345 B2
• Filed: 11/10/2016
• Issued: 02/26/2019
• Est. Priority Date: 11/10/2016
• Status: Active Grant

• Current Assignee: Ledengin, Inc. (Ams-Osram AG)
• Original Assignee: Ledengin, Inc. (Ams-Osram AG)
• Inventors: Yan, Xiantao, Lee, Kachun, Cheng, Shifan, Alvarado, Julio Cesar
• Primary Examiner(s): Owens, Douglas W
• Assistant Examiner(s): Yang, Amy X
• Application Number:
  US15/348,940
• Publication Number:
  US 20180132329A1
• Time in Patent Office: 838 Days
• Field of Search: 315291-297
• CPC Class Codes: H01L 25/0753 the devices being arranged next to each other
• CPC Class Codes: H01L 33/483 Containers
• CPC Class Codes: H01L 33/54 having a particular shape
• CPC Class Codes: H01L 33/56 Materials, e.g. epoxy or silicone resin
• CPC Class Codes: H01L 33/58 Optical field-shaping elements
• CPC Class Codes: H01L 33/62 Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
• CPC Class Codes: H05B 45/20 Controlling the colour of the light
• CPC Class Codes: H05B 45/46 having LEDs disposed in parallel lines

Abstract

A light emitting device can include a substrate with LED chips disposed on a surface of the substrate. The LED chips can include chips of at least four different colors. Electrical paths disposed in part on the substrate and in part within the substrate can connect the LED chips into at least three independently addressable groups, and the number of independently addressable groups can be less than the number of colors of LED chips, so that at least one of the groups includes LED chips of two or more different colors.

Claims

1. A light-emitting device comprising:

a substrate;

a plurality of LED chips disposed on the substrate, the LED chips including LED chips of at least four different colors; and

a plurality of electrical paths disposed in part on the substrate and in part within the substrate, the electrical paths connecting the LED chips into at least three independently addressable groups, the number of independently addressable groups being less than the number of different colors of the LED chips, wherein each LED chip belongs to only one of the independently addressable groups,

wherein different ones of the independently addressable groups of LEDs produce different colors of light and wherein at least a first one of the independently addressable groups of LEDs includes a first LED chip of a first color and a second LED chip of a second color different from the first color, wherein the first LED chip is a monochromatic LED chip and the second LED chip is a phosphor-converted LED chip that produces broad spectrum light having a full width at half maximum intensity (FWHM) of at least 100 nm.

2. The light-emitting device of claim 1 wherein a second one of the independently addressable groups includes a phosphor-converted green LED chip that produces broad-spectrum light dominated by green wavelengths.

3. The light-emitting device of claim 1 wherein the first LED chip is a red LED chip and the second LED chip is a phosphor-converted amber LED chip.

4. The light-emitting device of claim 3 wherein a second one of the independently addressable groups includes one or more cyan LED chips.

5. The light-emitting device of claim 4 wherein a third one of the independently addressable groups includes a green LED chip that produce broad-spectrum light dominated by green wavelengths.

6. The light-emitting device of claim 3 wherein a second one of the independently addressable groups includes at least one phosphor-converted bluish white LED chip and at least one cyan LED chip.

7. The light-emitting device of claim 6 wherein a third one of the independently addressable groups includes a phosphor-converted green LED chip that produces broad-spectrum light dominated by green wavelengths.

8. The light-emitting device of claim 1 further comprising:

a control and driver circuit to provide an operating current to each of the independently addressable groups in response to a control signal.

9. The light-emitting device of claim 8 wherein the control signal includes a signal indicating a desired correlated color temperature (CCT) of output light from the device.

10. The light-emitting device of claim 1 further comprising:

a primary lens overlying the plurality of LED chips and sealed to the substrate.

11. The light-emitting device of claim 1 wherein the substrate has a recess region and the plurality of LED chips are disposed within the recess region, and wherein the light-emitting device further comprises:

an encapsulant material disposed at least partially within the recess region.

12. The light-emitting device of claim 11 wherein the encapsulant material comprises two or more silicone materials mixed with titanium dioxide (TiO₂) nanoparticles.

23. The light-emitting device of claim 1 wherein a color of output light from the light-emitting device is tunable by controlling a current supplied to each of the independently addressable groups, wherein the tunable color includes white light with correlated color temperature (CCT) in a range from 2200 K to 6500 K and wherein, at any CCT within the range, the white light has color rendering index (CRI) greater than 90, TM30 Rf greater than 85, and TM30 Rg between 96 and 104.

13. A light-emitting device comprising:

a substrate;

a plurality of LED chips disposed on the substrate, the LED chips including LED chips of at least five different colors; and

a plurality of electrical paths disposed in part on the substrate and in part within the substrate, the electrical paths connecting the LED chips into exactly three independently addressable groups, wherein each LED chip belongs to only one of the independently addressable groups,

wherein different ones of the independently addressable groups of LEDs produce different colors of light and wherein at least a first one of the independently addressable groups of LEDs includes a first LED chip of a first color and a second LED chip of a second color different from the first color, wherein the first LED chip is a monochromatic LED chip and the second LED chip is a phosphor-converted LED chip that produces broad-spectrum light having a full width at half maximum intensity (FWHM) of at least 100 nm.

14. The light-emitting device of claim 13 wherein a color of output light from the light-emitting device is tunable by controlling a current supplied to each of the independently addressable groups, wherein the tunable color includes white light with correlated color temperature (CCT) in a range from 2200 K to 6500 K and wherein, at any CCT within the range, the white light has color rendering index (CRI) greater than 90, TM30 Rf greater than 85, and TM30 Rg between 96 and 104.

15. The light-emitting device of claim 13 wherein:

the first one of the independently addressable groups consists of one or more red LED chips and one or more phosphor-converted amber LED chips;

a second one of the independently addressable groups consists of one or more blue LED chips and one or more cyan LED chips; and

a third one of the independently addressable groups consists of one or more phosphor-converted green LED chips.

16. The light-emitting device of claim 13 wherein:

the first one of the independently addressable groups consists of one or more phosphor-converted bluish white LED chips and one or more cyan LED chips;

a second one of the independently addressable groups consists of one or more red LED chips and one or more phosphor-converted amber LED chips; and

a third one of the independently addressable groups consists of one or more phosphor-converted green LED chips that produce broad-spectrum light dominated by green wavelengths.

17. The light-emitting device of claim 13 wherein:

the first one of the independently addressable groups consists of one or more red LED chips and one or more phosphor-converted amber LED chips;

a second one of the independently addressable groups consists of one or more cyan LED chips and one or more blue LED chips; and

a third one of the independently addressable groups consists of one or more phosphor-converted green LED chips that produce broad-spectrum light dominated by green wavelengths.

18. The light-emitting device of claim 13 further comprising:

a control and driver circuit to provide an operating current to each of the independently addressable groups in response to a control signal.

19. The light-emitting device of claim 18 wherein the control signal includes a signal indicating a desired correlated color temperature (CCT) of output light from the device.

20. The light-emitting device of claim 13 further comprising:

a primary lens overlying the plurality of LED chips and sealed to the substrate.

21. The light-emitting device of claim 13 wherein the substrate has a recess region and the plurality of LED chips are disposed within the recess region, and wherein the light-emitting device further comprises:

an encapsulant material disposed at least partially within the recess region.

22. The light-emitting device of claim 21 wherein the encapsulant material comprises two or more silicone materials mixed with titanium dioxide (TiO₂) nanoparticles.