Cartridge cover for personal vaporizer

• US 10,219,541 B2
• Filed: 10/29/2015
• Issued: 03/05/2019
• Est. Priority Date: 10/29/2014
• Status: Active Grant

• Current Assignee: Lubby holdings, llc
• Original Assignee: Lubby holdings, llc
• Inventors: Rado, J. Christian
• Primary Examiner(s): Le, Thanh Tam
• Application Number:
  US14/927,355
• Publication Number:
  US 20160120226A1
• Time in Patent Office: 1,223 Days
• CPC Class Codes: A24F 40/10 Devices using liquid inhalable precursors
• CPC Class Codes: A24F 40/42 Cartridges or containers for inhalable precursors
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A cartridge is selectively usable with a personal vaporizer. The cartridge may include a chamber for holding a vaporizing medium such as a liquid solution. The cartridge may also include an atomizer that can be manufactured as a unit with the chamber. The cartridge can be attached to a vaporizer structure such as a battery assembly. A cartridge cover fits over and encloses the cartridge therewithin. The cartridge cover can employ decorative aspects that match or complement decorative aspects of the battery assembly.

Claims

1. A cover configured to removably fit over a cartridge attached to a battery pack, the cartridge having an atomizer with air intake holes, the atomizer attachable to the battery pack at a distal end, a cartridge outer wall extending proximally from the atomizer and enclosing a fluid chamber and an elongated vapor passage, the cartridge further having a mouthpiece seat and a vapor outlet that communicates with the vapor passage, the vapor outlet being proximal the mouthpiece seat, the atomizer configured to selectively vaporize fluid received from the fluid chamber within a vaporization chamber, the vaporized fluid exiting the vaporization chamber and flowing through the vapor passage to and through the vapor outlet, the cover comprising:

an elongated body defining an internal lumen, the elongated body sized to fit concentrically over the cartridge so as to completely encase the cartridge within the cover internal lumen, a distal end of the cover being internally threaded so as to engage external threads on a mount boss of the battery pack;

one or more holes formed through the cover elongated body proximal the distal end of the cover and configured to communicate with air intake holes of the atomizer;

a proximal end of the cover having a mouthpiece receiver configured to receive a mouthpiece; and

a sealing structure configured to engage the cartridge outer wall so as to create an airtight seal between the one or more holes formed through the cover elongated body and the vapor outlet of the cartridge when the cover is engaged with the battery;

wherein when the cover is engaged with a cartridge the cover internal lumen comprises an intake chamber defined distal of the sealing member and an outlet chamber defined proximal the sealing member.

2. A cover as in claim 1, wherein when the cover is threadingly advanced during engagement with the battery pack mount boss, the sealing structure is advanced into sealing engagement with the cartridge.

3. A cover as in claim 2, wherein the sealing structure is configured to engage the mouthpiece seat of the cartridge to create the airtight seal.

4. A cover as in claim 3, wherein the sealing structure comprises an elastomeric seal member.

5. A cover configured to fit over a cartridge attached to a battery assembly, the battery assembly having a mount boss having a first connector and a second connector, the cartridge having an atomizer coupled with a fluid chamber, a cartridge outer wall enclosing the fluid chamber and an elongated vapor passage, the atomizer attached to the battery assembly first connector, the cover comprising:

an elongated body defining an internal lumen, the elongated body sized to fit concentrically over the cartridge outer wall so as to completely encase the cartridge within the cover internal lumen, a distal end of the cover being selectively attachable to the battery assembly second connector;

a sealing structure configured to create an airtight or semi-airtight seal between an internal surface of the cover and an external surface of the cartridge outer wall when the cover is engaged with the battery second connector;

wherein when the cover is engaged with a cartridge the cover internal lumen comprises an intake chamber defined distal of the sealing member and an outlet chamber defined proximal of the sealing member.

6. A cover as in claim 5, wherein a vaporizing flow path is defined from the intake chamber into the atomizer and through the cartridge vapor passage to and through a cartridge outlet into the outlet chamber, and there is less resistance to air flow along the vaporizing flow path than there is from the intake chamber to the outlet chamber via a path between the cartridge outer wall and the cover and past the sealing structure.

7. A cover as in claim 5, wherein the cartridge has a cartridge seat and the cover has a sealing seat, wherein as the cover is advanced over the cartridge, the sealing seat engages the cartridge seat.

8. A cover as in claim 7, wherein the battery assembly second connector is threaded and the cover distal end is threaded, and when the cover is threadingly advanced over the cartridge the sealing seat is advanced into sealing engagement with the cartridge seat.

9. A cover as in claim 5, wherein a plurality of side holes are formed through the elongated body and positioned to communicate with the intake chamber.

10. A cover as in claim 5, wherein the internal lumen has a first inner diameter distal of the sealing structure and a second inner diameter proximal of the sealing structure, the second inner diameter being less than the first inner diameter.

11. A cover as in claim 10, wherein the sealing structure comprises a sealing seat at the transition between the first inner diameter and the second inner diameter.

12. A cover as in claim 11, comprising an elastomeric seal at the sealing seat.

13. A cover as in claim 11, wherein the first inner diameter is less than 1% greater than an outer diameter of the cartridge.

14. A cover as in claim 13, wherein an outer diameter of the cover is the same as an outer diameter of the battery assembly.

15. A cover as in claim 10, wherein the internal lumen additionally comprises a distal offset surface, and the internal lumen comprises a third inner diameter distal of the distal offset surface, an intake portion defined between the distal offset surface and the distal end of the cover.

16. A cover as in claim 15, wherein a plurality of side holes are formed through the intake portion of the elongated body.

17. A cover as in claim 10, wherein the internal lumen comprises a mouthpiece seat proximal of the sealing structure, and the internal lumen comprises a fourth diameter proximal of the mouthpiece seat, the fourth diameter being greater than the second diameter.

18. A cover as in claim 5 additionally comprising a decorative sleeve.

19. A cover as in claim 5, wherein the cover is slideable over the external surface of the cartridge.