Stabilized expandable intervertebral spacer

• US 10,219,914 B2
• Filed: 11/10/2015
• Issued: 03/05/2019
• Est. Priority Date: 11/10/2015
• Status: Active Grant

• Current Assignee: Globus Medical, Inc.
• Original Assignee: Globus Medical, Inc.
• Inventors: Faulhaber, Kurt
• Primary Examiner(s): Boles, Sameh
• Application Number:
  US14/937,198
• Publication Number:
  US 20170128226A1
• Time in Patent Office: 1,211 Days
• Field of Search: None
• CPC Class Codes: A61F 2/30767 Special external or bone-contacting surface, e.g. coating for improving bone ingrowth
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2002/30507 using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/30556 for adjusting thickness
• CPC Class Codes: A61F 2002/30579 with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30593 hollow
• CPC Class Codes: A61F 2002/30622 Implant for fusing a joint or bone material
• CPC Class Codes: A61F 2002/30843 Pyramidally-shaped
• CPC Class Codes: A61F 2002/30904 serrated profile, i.e. saw-toothed

Abstract

A spacer for separating bones of a joint, the spacer includes a first endplate configured to engage a first bone of the joint, and comprising a ramped surface; a tissue engaging subassembly disposed in a compartment of the first endplate; a second endplate configured to engage a second bone of the joint; and a frame subassembly that extends between the first endplate and the second endplate. The frame subassembly comprises a drive nut, a drive shaft coupled to the drive nut, a ramped carriage coupled to the drive shaft, wherein the ramped carriage comprises a ramped surface operable to engage the ramped surface of the first endplate, and an actuation bar coupled to the drive nut comprising a plate operable to engage the tissue engaging subassembly.

Claims

1. A spacer for separating bones of a joint, the spacer comprising:

a first endplate configured to engage a first bone of the joint, and comprising a ramped surface;

a tissue engaging subassembly disposed in a compartment of the first endplate;

a second endplate configured to engage a second bone of the joint; and

a frame subassembly that extends between the first endplate and the second endplate, wherein the frame subassembly comprises;

a drive nut, a drive shaft coupled to the drive nut, a ramped carriage coupled to the drive shaft, wherein the ramped carriage comprises a ramped surface operable to engage the ramped surface of the first endplate, and an actuation bar coupled to the drive nut comprising a plate operable to engage the tissue engaging subassembly, wherein the tissue engaging subassembly comprises a base and projection member, wherein the projection member comprises a tissue engaging end, a stop at an opposite end from the tissue engaging end, and a post, wherein the post extends through a channel in the base, wherein the stop secures the projection member to the base.

2. The spacer of claim 1, wherein the spacer is moveable from a collapsed position to an expanded position, wherein in the expanded position the spacer has a height that is greater than a height in the collapsed position.

3. The spacer of claim 1, wherein the tissue engaging subassembly is movable from a retracted position to a deployed position, wherein in the deployed position a projection member of the tissue engaging portion extends through the first endplate.

4. The spacer of claim 1, wherein the projection member comprises a tissue engaging end in the form of a conical spike.

5. The spacer of claim 1, wherein the base comprises a downward projection that extends from the base to engage the plate of the actuation bar.

6. The spacer of claim 1, wherein the projection member is pivotally coupled to the base.

7. The spacer of claim 1, wherein the tissue engaging subassembly is pivotally coupled to the first endplate.

8. The spacer of claim 1, wherein a proximal end of the drive shaft is retained in a through bore of the drive nut.

9. The spacer of claim 1, wherein the ramped carriage is threadingly engaged with the drive nut.

10. The spacer of claim 1, wherein the drive nut comprises a head portion, an extension from the head portion, the extension having a threaded portion, wherein the actuation bar is threadingly engaged with the threaded portion of the extension.

11. The spacer of claim 10, wherein the actuation bar comprises a base plate having a through bore through which the extension of the drive nut extends, and a pair of arms that extend from the drive nut toward a distal end of the spacer.

12. The spacer of claim 10, wherein the arms of the actuation bar extend through the ramped carriage.

13. The spacer of claim 10, wherein the plate operable to engage the tissue engaging subassembly is disposed in a slot in one of the arms of the actuation bar.

14. A spacer for separating bones of a joint, the spacer comprising:

a first endplate configured to engage a first bone of the joint, wherein the first endplate comprises a pair of spaced first endplate ramped surfaces;

a first pair of tissue engaging subassemblies, wherein each of the tissue engaging subassemblies are pivotally coupled to the first endplate;

a second endplate configured to engage a second bone of the joint, wherein the second endplate comprises a pair of spaced second endplate ramped surfaces;

a second pair of tissue engaging subassemblies, wherein each of the tissue engaging subassemblies are pivotally coupled to the first endplate; and

a frame subassembly that extends between the first endplate and the second endplate, wherein the frame subassembly comprises;

a drive nut at a proximate end of the spacer, wherein the drive nut comprises a head portion and an extension, wherein the extension comprises a threaded portion;

a drive shaft extending from the drive nut towards a distal end of the spacer, wherein a proximal end of the drive shaft is retained in a through bore of the drive nut;

a pair of ramped carriages that are spaced and threadingly coupled to the drive nut, wherein each of the ramped carriages comprises ramped surfaces operable to engage the second endplate ramped surfaces and the second endplate ramped surfaces; and

an actuation bar coupled to the drive shaft comprising a base plate threadingly coupled to the threaded portion of the drive nut, a pair of opposing arms that extend from the base plate toward a distal end of the spacer, the opposing arms extending through the ramped carriages, and plates disposed in spaced slots formed in each of the opposing arms of the actuation bar, wherein the plates are operable to engaging the first pair of tissue engaging subassemblies and the second pair of tissue engaging subassemblies.