Occlusion detection for flow control apparatus

• US 10,219,985 B2
• Filed: 10/14/2015
• Issued: 03/05/2019
• Est. Priority Date: 10/15/2014
• Status: Active Grant

• Current Assignee: Kpr U.S., LLC (Cardinal Health, Inc.)
• Original Assignee: Kpr U.S., LLC (Cardinal Health, Inc.)
• Inventors: Hudson, Joseph
• Primary Examiner(s): Aguilera, Todd
• Application Number:
  US14/882,747
• Publication Number:
  US 20160106630A1
• Time in Patent Office: 1,238 Days
• Field of Search: 700282, 604 31, 604131, 604500, 13756501-56511, 417 1- 47
• CPC Class Codes: A61J 15/0076 Feeding pumps A61M1/00, A61M5/142, A61M25/1018 take precedence
• CPC Class Codes: A61J 15/0088 for sensing parameters related to the device
• CPC Class Codes: A61M 2005/14208 with a programmable infusion control system, characterised by the infusion program
• CPC Class Codes: A61M 2005/16863 Occlusion detection
• CPC Class Codes: A61M 2205/3317 Electromagnetic, inductive or dielectric measuring means
• CPC Class Codes: A61M 2205/3365 Rotational speed
• CPC Class Codes: A61M 2205/50 with microprocessors or computers
• CPC Class Codes: A61M 2205/502 User interfaces, e.g. screens or keyboards
• CPC Class Codes: A61M 5/14232 Roller pumps
• CPC Class Codes: A61M 5/16831 Monitoring, detecting, signalling or eliminating infusion flow anomalies low-level float-valves causing cut-off A61M5/40; indicating or recording presence, absence or direction of flow in general G01P13/0066
• CPC Class Codes: F04B 43/12 having peristaltic action

Abstract

A flow control apparatus adapted for a feeding set includes a housing capable of receiving at least a portion of the feeding set, a pumping device for acting on the feeding set to produce fluid flow in the feeding set for delivery of fluid. The apparatus has a sensor arranged with respect to the pumping device to produce a signal indicative of a rotational position of a rotor, and a control circuit in communication with the sensor and in communication with the pumping device. The control circuit controls operation of the motor at a first output to rotate the rotor to produce fluid flow in the feeding set and at a second output effectively less than the first output, the control circuit monitoring the sensor signal during operation of the motor at the second output to determine occlusion in the feeding set.

Claims

1. A method of operating a flow control apparatus including a pumping device for detecting occlusions in fluid flow in a pump set acted upon by the flow control apparatus, the method comprising:

operating a motor of the pumping device using a control circuit at a first output to rotate a rotor of the pumping device to produce fluid flow in the pump set during a first portion of a feeding cycle;

operating the motor using the control circuit at a second output less than the first output but greater than an output of zero during an entire second portion of the feeding cycle, the first portion of the feeding cycle being longer than the second portion of the feeding cycle;

operating a sensor arranged with respect to the pumping device to produce a signal indicative of a rotational position of the rotor in at least two positions of the rotor; and

monitoring the sensor signal during operation of the motor at the second output to determine if an occlusion exists in the pump set;

wherein operating the motor at the first output comprises operating the motor at the first output until only a single aliquot of fluid is left to be produced by the rotor in the feeding cycle.

2. The method of claim 1, wherein the occlusion in the pump set is determined without using a sensor to directly measure pressure in the pump set.

3. The method of claim 1, wherein operating the motor at the second output comprises supplying pulses of power to the motor to rotate the rotor.

4. The method of claim 1, further comprising operating the motor of the pumping device using the control circuit to stop rotation of the rotor after operating the motor at the first output and before operating the motor at the second output and all within a single feeding cycle.

5. The method of claim 4, further comprising determining the occlusion exists in the pump set if the rotor does not rotate to a predetermined position or does not rotate at least at a predetermined rate after operating the motor at the second output.

6. The method of claim 1, further comprising determining the occlusion exists in the pump set if the rotor does not rotate to a predetermined position or does not rotate at least at a predetermined rate after operating the motor at the second output.

7. The method of claim 1, further comprising stopping rotation of the rotor at a pre-home position detected by the sensor prior to operating the motor at the second output.

8. The method of claim 7, wherein the rotor comprises a roller, wherein stopping rotation of the rotor comprises stopping the rotor at the pre-home position wherein the roller does not engage the feeding set.

9. The method of claim 8, wherein monitoring the sensor signal comprises monitoring whether operating the motor at the second output rotates the rotor to a home position where the roller engages the feeding set.

10. The method of claim 1, wherein operating the motor at the first output comprises applying at least a baseline current to the motor to rotate the rotor under both non-occluded and occluded flow conditions, and operating the motor at the second output comprises at least one of supplying power in pulsed increments and a reducing power supplied to the motor from a power supplied to the motor by the first output.

11. The method of claim 1, wherein operating the motor at the second output comprises reducing power to the motor during a portion of a full rotor rotation such that the rotor rotation includes an energized period where power is supplied to the motor and a de-energized period where power is not supplied to the motor.

17. The flow control apparatus of claim 1, wherein operating the motor at the first output comprises applying at least a baseline current to the motor to rotate the rotor under both non-occluded and occluded flow conditions, and operating the motor at the second output comprises at least one of supplying power in pulsed increments and a reducing power to the motor from a power supplied to the motor by the first output.

18. The flow control apparatus of claim 1, wherein operating the motor at the second output comprises reducing power to the motor during a portion of a full rotor rotation such that the rotor rotation includes an energized period where power is supplied to the motor and a de-energized period where power is not supplied to the motor.

12. A flow control apparatus adapted to load a feeding set, said flow control apparatus comprising:

a housing capable of receiving at least a portion of the feeding set;

a pump configured to contact the feeding set when the feeding set is received by the housing so the pump acts on the feeding set to produce fluid flow in the feeding set for delivery of fluid in a patient direction to a patient, the pump comprising a rotor and a motor operatively connected to the rotor for rotating the rotor to act on the feeding set to produce fluid flow in the feeding set;

a sensor arranged with respect to the pump to produce a signal indicative of a rotational position of the rotor; and

a control circuit in communication with the sensor for receiving the sensor signal from the sensor indicative of the rotational position of the rotor and in communication with the pump to control operation thereof, the control circuit being configured to operate the motor to rotate the rotor to contact the feeding set to produce a pumping action of fluid in the patient direction through the feeding set to complete a feeding cycle, the control circuit operating the motor at a first output to rotate the rotor to produce fluid flow in the feeding set during a first portion of the feeding cycle and operating the motor at a second output less than the first output but greater than an output of zero during an entire second portion of the feeding cycle, the first portion of the feeding cycle being longer than the second portion of the feeding cycle, the control circuit monitoring the sensor signal during operation of the motor at the second output to determine a flow condition in the feeding set;

wherein the control circuit operates the motor at the first output until only a single aliquot of fluid is left to be produced by the rotor in the feeding cycle.

13. The flow control apparatus of claim 12, wherein the apparatus is free of a sensor to directly measure pressure in the feeding set.

14. The flow control apparatus of claim 12, wherein the control circuit operates the motor to stop rotation of the rotor prior to operating the motor at the second output and all within a single feeding cycle.

15. The flow control apparatus of claim 14, wherein the rotor comprises a roller, the control circuit stopping rotation of the rotor at a position wherein the roller does not engage the feeding set.

16. The flow control apparatus of claim 15, wherein the flow condition is based on whether operating the motor at the second output rotates the rotor to a position where the roller engages the feeding set in a predetermined time dependent upon a viscosity of the fluid delivered to the patient.