Heated drill cuttings transport vessel

• US 10,220,758 B2
• Filed: 02/23/2016
• Issued: 03/05/2019
• Est. Priority Date: 02/25/2015
• Status: Active Grant

• Current Assignee: Recover Energy Services Inc.
• Original Assignee: Recover Energy Services Inc.
• Inventors: Ross, Stan, Steger, Gregory
• Primary Examiner(s): Dayoan, D Glenn
• Assistant Examiner(s): Westbrook, Sunsurraye
• Application Number:
  US15/051,209
• Publication Number:
  US 20160243972A1
• Time in Patent Office: 1,106 Days
• Field of Search: 298 1 H, 298 1 R, 298 17 R, 298 22 R, 298 23 TT, 298 35 R, 298 1 B, 298 1 C, 298 10, 298 37, 298 8 R, 220 15, 414513, 414514, 414520, 414528, 414699, 414800, 414809, 105451, 105 12, 105414, 105418, 105422, 105258
• CPC Class Codes: B60P 1/286 Loading buckets
• CPC Class Codes: B60P 1/6454 the load transporting element being shifted by means of an inclined ramp connected to the vehicle

Abstract

A transport vessel and method specifically adapted for safely and efficiently transporting and removing liquid containing unstabilized drill cuttings. Typically drilling waste is stabilized using binding agents like fly-ash, liquids absorbing pellets or sawdust. In many jurisdictions binding agents are required to stabilize the drilling waste prior to transport. A sealed transport vessel is described herein which is specifically sized and positioned over a set of axels so as to provide for safe, non-spilling transport. In addition, the bottom section of the vessel additionally contains one or more heating elements capable of raising the temperature of the drill cuttings at or near the bottom section of the container to a free flowing state for easy removal, even in cold/adverse weather conditions.

Claims

1. A transport vessel specifically adapted for transporting unstabilized drill cuttings comprising,

a substantially rectangular shaped container body capable of holding unstabilized drill cuttings, the body comprising a bottom section, two side sections, a front section, and a removably attached end section,

the end section being removably attached to the rectangular body so as to allow emptying of the unstabilized drill cuttings from the container when the front section of the container is raised vertically from a horizontal position,

wherein the bottom section additionally contains one or more heating elements capable of raising the temperature of the drill cuttings at or near the bottom section of the container to a free flowing state and wherein the heating elements are electrically heated or contain a heating fluid.

2. The vessel of claim 1 wherein the heating fluid contains water and/or a glycol.

3. The vessel of claim 1 wherein the heating elements are in contact with the outside surface of the bottom section.

4. The vessel of claim 1 wherein the heating elements are in contact with the inside surface of the bottom section.

5. The vessel of claim 1 wherein the heating elements contain a layer of heat insulating material.

6. The vessel of claim 1 wherein the heating elements contain a layer of physical and/or chemical protection.

7. The vessel of claim 1 wherein the protecting layer contains plastic or metal.

8. The vessel of claim 1 wherein the heating elements can heat up to about 2 inches of unstabilized drill cuttings in contact with the bottom section in less than about 120 minutes.

9. The vessel of claim 1 wherein the heating elements can generate up to about 125,000 BTU'"'"'s of heat energy per hour.

10. The vessel of claim 1 having an internal volume of up to about 11 cubic meters.

11. The vessel of claim 1 configured to contain about 2 to about 4 cubic meters per axel.

12. The vessel of claim 11 including 2 axels.

13. The vessel of claim 11 including 3 axels.

14. The vessel of claim 1 wherein the container body is removably attached to the axels through rails which allow the container body to slide or roll off the rails when desired after transport.

15. The vessel of claim 1 capable of holding up to about 10,000 to about 20,000 kilograms of liquid containing unstabilized drill cuttings.

16. A method of transporting unstabilized drill cuttings comprising filling the vessel of claim 1 with unstabilized drill cuttings, transporting the vessel containing the unstabilized drill cuttings to a pre-determined dumping location, and unloading the unstabilized drill cuttings from the vessel by raising the front section of the container vertically from a horizontal position, wherein, prior to dumping the unstabilized drill cuttings, the temperature of the drill cuttings at or near the surface of the bottom section, is raised to a free-flowing state.

17. The method of claim 16 wherein the heating fluid contains water and/or a glycol.

18. The method of claim 16 wherein the heating elements are in contact with the outside surface of the bottom section.

19. The method of claim 16 wherein the heating elements are in contact with the inside surface of the bottom section.

20. The method of claim 16 wherein the heating elements contain a layer of heat insulating material.

21. The method of claim 16 wherein the heating elements contain a layer of physical and/or chemical protection.

22. The method of claim 21 wherein the heating elements are protected from snow, ice or road debris.

23. The method of claim 21 wherein the protecting layer contains plastic or metal.

24. The method of claim 16 wherein the heating elements heat up to about 2 inches of unstabilized drill cuttings in contact with the bottom section in less than about 120 minutes.

25. The method of claim 16 wherein the heating elements generate up to about 125,000 BTU'"'"'s of heat energy per hour.

26. The method of claim 16 wherein the cuttings contain about 20% to about 50% liquids by volume.

27. The method of claim 16 wherein the unstabilized drill cuttings are oil based mud drill cuttings or brine based drill cuttings.

28. The method of claim 16 wherein the weight of the cuttings is about 10,000 kilograms to about 20,000 kilograms per transport vessel.