Method of mining using a laser

• US 10,221,687 B2
• Filed: 11/26/2015
• Issued: 03/05/2019
• Est. Priority Date: 11/26/2015
• Status: Active Grant

• Current Assignee: Sidney Resources Corp.
• Original Assignee: Merger Mines Corporation
• Inventors: Mladjan, Gary J.
• Primary Examiner(s): Singh, Sunil
• Application Number:
  US14/952,979
• Publication Number:
  US 20170152744A1
• Time in Patent Office: 1,195 Days
• CPC Class Codes: E21B 7/15 of electrically generated heat
• CPC Class Codes: E21C 37/18 by electricity
• CPC Class Codes: E21C 41/00 Methods of underground or surface mining E21C45/00 takes precedence; Layouts therefor for peat E21C49/00
• CPC Class Codes: E21C 41/16 Methods of underground mining winning machines therefor E21C25/00 - E21C39/00; Layouts therefor
• CPC Class Codes: E21C 41/24 for oil-bearing deposits

Abstract

A method for mining using a laser to cause spalling includes the steps of generating and delivering a laser beam to a work surface of a geological strata having a sought after mineral to be removed from the stratum; moving the laser beam about three perpendicular axes so that a focal point of the laser beam moves across the working surface and rapidly increases the surface temperature of the working surface; providing a source of a cooling media, and delivering the cooling media to the working surface so as to rapidly cool the working surface subsequent to the rapid surface temperature increase generated by the laser beam so as to effect a fracturing of the working surface and to generate a plurality of chips from the working surface; and removing the chips spalled from the working surface.

Claims

1. A method of mining comprising:

providing a stratum having a sought after mineral;

providing a working surface of the stratum and upon which the method of mining may be operated;

providing sources of compressed air, electrical energy and electromagnetic radiation;

generating a laser beam with the sources of electricity and electromagnetic radiation, and which has a power sufficient to cause a spalling of the stratum and sought after mineral forming the work surface;

providing a flexible cable having a first end portion, and a second end portion, and wherein the first end portion operatively communicates with the source of electromagnetic radiation, the source of compressed air, and the source of electrical energy;

delivering the laser beam to the first end portion of the flexible cable for transmission therealong;

providing a laser drill head having a first end portion and a second end portion, and wherein the second end portion of the laser drill head operatively communicates with the second end of the flexible cable and further receives the electromagnetic radiation from the source of electromagnetic radiation, the laser beam which the flexible cable receives, and passes therealong, the compressed air from the source of compressed air, and the electrical energy from the source of electrical energy;

providing a rotating scanning head at the first end portion of the laser drill head and which operatively communicates with the source of electromagnetic radiation, and wherein the rotating scanning head has a protective and transparent window at a first end portion, and plural, internal, reflective optical elements which are located in predetermined spaced relation relative to the protective transparent window and which are further contained within a body of the rotating scan head, and wherein the reflective optical elements are individually controllably movable to transmit the laser beam through the protective transparent window, and onto a spall area of the work surface, and which is proximate to the rotating scanning head, and wherein the laser beam is moved in a given pattern having a predetermined scanning time, and a predetermined dwell time, so as to cause spalling of the stratum and which generates a multiplicity of spalled chips, and a removal of the sought after mineral from the spall area;

delivering the compressed air to the rotating scanning head so as to both cool the internal, reflective optical elements, and the spall area which is being irradiated by the laser beam so as to thermally control the stratum and sought after mineral, and which further promotes the cooling of the spall area while inhibiting the melting and vaporization of the stratum and the sought after mineral;

removing the spalled chips away from the spall area by the use of the source of compressed air;

providing a removal system having an evacuation port which is proximate to the rotating scanning head for evacuating the spalled chips from the spall area, and for propelling the spalled chips toward the second end of the laser drill head, and to a remote location for collection and processing;

providing a drive unit to move the laser drill head along a predetermined path of travel relative to the work surface, and to further maintain a predetermined desirable distance between the rotating scanning head and the working surface so as to facilitate effective spalling and the generation of the spalled chips; and

providing a controller operatively communicating with, and controllably coupled to the laser drill head, the drive unit, the source of electromagnetic radiation, the source of compressed air, the source of electrical energy, and the removal system, and wherein the controller is located remotely relative to the laser drill head, and further controls the operation of the laser drill head, the delivery of the compressed air, and the removal of the spalled chips by way of the removal system.

2. The method of mining as claimed in claim 1 and wherein the sought after mineral is contained within a vein.

3. The method of mining as claimed in claim 1 and wherein the sought after mineral is within an ore.

4. The method of mining as claimed in claim 1 and wherein the working surface is vertical.

5. The method of mining as claimed in claim 1 and wherein the working surface is horizontal.

6. The method of mining as claimed in claim 1 and wherein the working surface is angular.

7. The method of mining as claimed in claim 1 and wherein the working surface is in a shaft.

8. The method of mining as claimed in claim 1 and wherein the working surface is in a drift.

9. The method of mining as claimed in claim 1 and wherein the working surface is in a winze.

10. The method of mining as claimed in claim 1 and wherein the source of electromagnetic radiation generates a laser beam having between approximately 1.4 kW of power and approximately 2.4 kW of power.

11. The method of mining as claimed in claim 1 and wherein the source of electromagnetic radiation generates a laser beam having a power of about 1.6 kW to about 2.0 kW.

12. The method of mining as claimed in claim 1 and wherein the source of electromagnetic radiation is a fiber laser.

13. The method of mining as claimed in claim 1 and wherein the flexible cable has multiple lumens.

14. The method of mining as claimed in claim 1 and wherein the flexible cable is an optical fiber.

15. The method of mining as claimed in claim 1 and wherein the spall area is within a semi-hemispherical volume.

16. The method of mining as claimed in claim 1 and wherein the spall area has a radius of about three inches to about six feet.

17. The method of mining as claimed in claim 1 and wherein the drive unit is a transverse drive which moves the laser drill head longitudinally relative to the work surface, and the spall area so as to maintain a predetermined desirable distance between the rotating scan head and the spall area.

18. The method of mining as claimed in claim 1 and further comprising a face attachment which releasably communicates with the working surface and the laser drill head so as to positionally support the laser drill head relative to the working surface.

19. The method of mining as claimed in claim 1 and wherein the internal reflective optical elements comprise plural cooperating mirrors, and wherein each cooperating mirror is individually movable using an azimuth drive, and wherein the cooperating mirrors include a first folding mirror;

a second oscillating mirror; and

a third diverting mirror, and wherein the third diverting mirror transmits the laser beam through the transparent window and along an elevation of about plus 22.5 degrees and minus, 22.5 degrees while the rotating scanning head simultaneously rotates and wherein the rotation of the scanning head generates a semi-hemispherical shaped spall area.

20. The method of mining as claimed in claim 1 and wherein the internal reflective optical elements within the scan head are cooled by the stream of compressed air.

21. The method of mining as claimed in claim 1 and wherein a portion of the compressed air delivered to the rotating scan head is emitted through a cooling orifice which is proximate to the protective transparent window, and wherein the emitted compressed air forms a protective air curtain over and about the transparent window.

22. The method of mining as claimed in claim 1 and wherein plural laser drill heads are carried in a predetermined spaced relationship on a mining array so as to cause spilling over a larger area of working surface.

23. The method of mining as claimed in claim 22 and further comprising an X-Ray fluorescence (XRF) emitter/receiver and which is carried on the mining array, and which scans the strata for the desired mineral, and further receives fluorescence emitted by the strata, and the desired mineral, and wherein the X-Ray fluorescence (XRF) emitter/receiver communicates with the controller so as to allow an operator to direct the mining array to the desired mineral.

24. The method of mining as claimed in claim 22 and further comprising an illumination device and a video camera on the mining array, and wherein the method further comprises illuminating the work surface with the illumination device, and then video recording the spoiling so as to provide a video recording of the spalling to the controller;

visually monitoring the spalling; and

adjusting as necessary, the operation of the mining array.