Directional force sensing element and system

• US 10,222,278 B2
• Filed: 12/21/2016
• Issued: 03/05/2019
• Est. Priority Date: 02/25/2016
• Status: Active Grant

• Current Assignee: Massachusetts Institute of Technology
• Original Assignee: Massachusetts Institute of Technology
• Inventors: Weston, Christine M., Lacirignola, Joseph J., Maurer, David C., Aubin, Jr., David F., Dumas, Andrew P., Singh, Ninoshka K., Palmer, Jeffrey S.
• Primary Examiner(s): Schmitt, Benjamin R
• Application Number:
  US15/386,287
• Publication Number:
  US 20180010969A1
• Time in Patent Office: 804 Days
• Field of Search: 73862621, 73862629, 73862636, 73862637, 73862642
• CPC Class Codes: A61B 2562/0261 Strain gauges
• CPC Class Codes: A61B 5/1038 Measuring plantar pressure during gait
• CPC Class Codes: A61B 5/6802 Sensor mounted on worn items
• CPC Class Codes: A61B 5/7225 Details of analog processing, e.g. isolation amplifier, gain or sensitivity adjustment, filtering, baseline or drift compensation A61B5/30, A61B5/316 take precedence; transformers for specific applications H01F38/00; amplifiers H03F
• CPC Class Codes: G01G 19/4142 for controlling activation of safety devices, e.g. airbag systems electrical circuits for triggering safety arrangements in case of vehicle accidents B60R21/015
• CPC Class Codes: G01L 1/044 of leaf springs
• CPC Class Codes: G01L 1/2268 Arrangements for correcting or for compensating unwanted effects

Abstract

A directional force sensor and sensing system are described. The directional force sensor includes a leaf spring and one or more load sensors disposed about the leaf spring such that in response to a force applied to the leaf spring, the one or more load sensors provide a signal. A controller is coupled to receive signals from the one or more directional force sensors and determines characteristics of forces applied to the directional force sensors.

Claims

1. An apparatus for measuring a directional force, the apparatus comprising:

a leaf spring;

one or more load sensors disposed or said leaf spring such that in response to a force applied to said leaf spring, said one or more load sensors provide a signal at an output thereof; and

an analog-to-digital converter (ADC) coupled to receive signals from said one or more load sensors wherein a digital output of each channel of the ADC is employed to determine a magnitude and a direction of a force applied to the directional force sensor; and

wherein said leaf spring is provided as a wave washer having an undulating surface and said one or more load sensors are disposed on said wave washer so as to form a directional force sensor.

2. The apparatus of claim 1, wherein said wave washer is provided having a generally oval shape.

3. The apparatus of claim 1, wherein said wave washer is provided having a generally circular shape.

4. The apparatus of claim 1, wherein said one or more load sensors are disposed on a surface of said wave washer.

5. The apparatus of claim 1, wherein said one or more load sensors are disposed around a perimeter of the leaf spring.

6. The apparatus of claim 1, wherein the force applied to the directional force sensor comprises perpendicular and shear forces.

7. The apparatus of claim 1, wherein each load sensor is coupled to a separate channel of said ADC.

8. The apparatus of claim 1, wherein the one or more load sensors comprise one or more strain gauges.

9. The apparatus of claim 8, wherein each of the one or more strain gauges has a base resistance value and the apparatus further comprises a compensation resistor coupled to said ADC, said a compensation resistor having a value selected to compensate for the base resistance value of each strain gauge, thereby measuring only a change in resistance of each strain gauge as force is applied to each strain gauge.

10. A system comprising:

a directional force sensor comprising;

a leaf spring wherein said leaf spring is provided as a wave washer having an undulating surface;

one or more load sensors disposed on said wave washer so as to form a directional force sensor such that in response to a force applied to said wave washer, said one or more load sensors provide a signal at an output thereof;

an analog-to-digital converter (ADC) coupled to receive signals from the one or more load sensors of each of said one or more directional force sensors; and

a controller coupled to said one or more directional force sensors.

11. The system of claim 10 wherein said directional force sensor is a first one of a plurality of directional force sensors, each of said directional force sensors comprising:

a wave washer; and

one or more load sensors disposed on said wave washer such that in response to a force applied to said wave washer, said one or more load sensors provide a signal at an output thereof.

12. The system of claim 11, further comprising:

an aggregator coupled between each of said directional force sensors and said controller, said the aggregator configured to batch data from the one or more directional force sensors for communication to said controller.

13. The system of claim 12, wherein said controller comprises one or more sensors, each of the one or more sensors responsive to one or more environmental conditions in which the controller may be disposed.

14. The system of claim 13, wherein the one or more sensors comprise at least one of:

a temperature sensor;

a humidity sensor;

a magnetometer;

a gyrometer;

one or more accelerometers;

one or more motion sensors;

a global positioning system; and

an altimeter.

15. The system of claim 10, wherein the directional force sensor is disposed in footwear to sense a force applied to a sole of the footwear.

16. The system of claim 10, wherein the controller is configured to determine at least one of a stride data of a wearer of the footwear, a ground reaction force applied to the footwear, a foot-to-ground contact time of the footwear, a terrain map of terrain encountered by the wearer of the footwear, a contact angle of the footwear to the ground, a flexion angle of a leg of the wearer of the footwear, and an energy expenditure of the wearer of the footwear.

17. The system of claim 10, wherein the directional force sensor is implemented in at least one of a backpack, a mattress, a wheelchair, a CPR simulator, sports equipment, car seat, parachute, seatbelt, steering wheel, vehicle bumper, bridge support, footwear and anthropomorphic test devices.