Solid-state lighting with noncoupled drivers free of electric shock hazard

• US 10,225,905 B2
• Filed: 10/08/2018
• Issued: 03/05/2019
• Est. Priority Date: 06/15/2012
• Status: Active Grant

• Current Assignee: Aleddra, Inc. (Lightel Technologies, Inc.)
• Original Assignee: Aleddra, Inc. (Lightel Technologies, Inc.)
• Inventors: Hsia, Chungho
• Primary Examiner(s): A, Minh D
• Assistant Examiner(s): Cho, James H
• Application Number:
  US16/154,707
• Publication Number:
  US 20190045598A1
• Time in Patent Office: 148 Days
• Field of Search: None
• CPC Class Codes: H02J 7/0068 Battery or charger load switching, e.g. concurrent charging and load supply H02J7/0013 takes precedence
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 1/10 Arrangements incorporating converting means for enabling loads to be operated at will from different kinds of power supplies, e.g. from ac or dc
• CPC Class Codes: H02M 1/44 Circuits or arrangements for compensating for electromagnetic interference in converters or inverters
• CPC Class Codes: H02M 3/156 with automatic control of output voltage or current, e.g. switching regulators
• CPC Class Codes: H02M 3/28 using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
• CPC Class Codes: H02M 7/06 using discharge tubes without control electrode or semiconductor devices without control electrode
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: H05B 45/382 with galvanic isolation between input and output
• CPC Class Codes: H05B 47/26 Circuit arrangements for protecting against earth faults
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

An LED luminaire comprises a rechargeable battery, LED array(s), noncoupled drivers, and a logic control circuit. The LED luminaire may be used to replace a fluorescent or a conventional LED lamp connected to AC mains. The noncoupled drivers comprise a charging circuit configured to charge the rechargeable battery, a first driver configured to convert a DC voltage from the rechargeable battery to light up the LED array(s) when a line voltage from the AC mains is unavailable, and a second driver configured to operate the LED array(s) when the line voltage from the AC mains is available. The logic control circuit is configured to enable or disable the first driver in proper situations and to meet regulatory requirements without operational ambiguity and safety issues. Furthermore, the charging circuit and the second driver are noncoupled, no electric shock hazard possibly occurred.

Claims

1. A light-emitting diode (LED) luminaire, comprising:

at least four electrical conductors configured to couple to alternate-current (AC) mains;

one or more LED arrays with a forward voltage across the one or more LED arrays;

a rechargeable battery;

a first full-wave rectifier and a second full-wave rectifier coupled to the at least four electrical conductors and configured to respectively convert a line voltage from the AC mains into a first direct-current (DC) voltage and a second DC voltage;

a first input filter and a second input filter respectively coupled to the first full-wave rectifier and the second full-wave rectifier, the first input filter and the second input filter configured to suppress an electromagnetic interference (EMI) noise;

a charging circuit comprising a first transformer, a first ground reference, and a second ground reference electrically isolated from the first ground reference, the charging circuit coupled to the first full-wave rectifier via the first input filter and configured to convert the first DC voltage into a third DC voltage that charges the rechargeable battery to reach a fourth DC voltage;

a first driver comprising a dimming controllable device, an input inductor, a diode connected in series with the input inductor, and an output capacitor connected between the diode and the second ground reference, the first driver configured to receive the fourth DC voltage from the rechargeable battery and to convert the fourth DC voltage into a fifth DC voltage to light up the one or more LED arrays when the line voltage from the AC mains is unavailable;

a second driver comprising a second transformer and coupled to the second full-wave rectifier via the second input filter, the second driver configured to convert the second DC voltage into a sixth DC voltage that powers up the one or more LED arrays at full power and to meet LED luminaire efficacy requirements when the line voltage from the AC mains is available; and

a logic control circuit comprising at least one transistor circuit assembly configured to either shut down the first driver by sending a predetermined low-level signal to the dimming controllable device when the line voltage from the AC mains is available or to enable the first driver by sending a predetermined high-level signal to the dimming controllable device when the line voltage from the AC mains is unavailable,

wherein;

the charging circuit, the first driver, the second driver, and the logic control circuit are configured to auto-select either the fifth DC voltage or the sixth DC voltage to operate the one or more LED arrays; and

when a rechargeable battery test is performed, both the first full-wave rectifier and the second full-wave rectifier are inactivated to disable both the charging circuit and the second driver.

2. The LED luminaire of claim 1, wherein the at least one transistor circuit assembly comprises a first transistor circuit and a second transistor circuit, wherein the at least one transistor circuit assembly receives both the third DC voltage and the fourth DC voltage, and wherein when the line voltage from the AC mains is available, the first transistor circuit turns off the second transistor circuit, thereby generating the predetermined low-level signal.

3. The LED luminaire of claim 2, wherein when the line voltage from the AC mains is unavailable, the first transistor circuit conducts an electric current to turn on the second transistor circuit, thereby generating the predetermined high-level signal.

4. The LED luminaire of claim 2, wherein the first transistor circuit comprises a first transistor, a second transistor, and a first diode, wherein the first transistor receives both the third DC voltage via the first diode and the fourth DC voltage, and wherein when the line voltage from the AC mains is available, the first transistor is turned off in a way to turn off the second transistor circuit, thereby generating the predetermined low-level signal.

5. The LED luminaire of claim 2, wherein the second transistor circuit comprises a third transistor and a fourth transistor, wherein the third transistor receives the fourth DC voltage, wherein the fourth transistor receives a voltage from the first transistor circuit, and wherein when the line voltage from the AC mains is unavailable, the third transistor is turned on so as to generate the predetermined high-level signal.

6. The LED luminaire of claim 2, wherein the first transistor circuit, the second transistor circuit, and the rechargeable battery are in communications with one another in a way that the first transistor circuit first compares the third DC voltage with the fourth DC voltage, then determines whether the line voltage from the AC mains is available or not, and finally controls the second transistor circuit to be switched off or switched on without ambiguity.

7. The LED luminaire of claim 1, wherein the logic control circuit further comprises at least one diode and at least one resistor connected in series with the at least one diode, wherein the at least one diode and the at least one resistor are electrically coupled between the charging circuit and the first driver, and wherein the at least one diode and the at least one resistor are configured to control a current flowing direction and to set up a voltage drop from the third DC voltage to the fourth DC voltage so that the at least one transistor circuit assembly can readily determine whether the line voltage from the AC mains is available or not.

8. The LED luminaire of claim 1, wherein the logic control circuit further comprises a clamping circuit configured to substantially maintain an amplitude of the predetermined high-level signal to operate the first driver with a constant output current, subsequently lighting up the one or more LED arrays without dimming until the fourth DC voltage becomes low enough because the rechargeable battery is used up its energy to operate the one or more LED arrays when the line voltage from the AC mains is unavailable.

9. The LED luminaire of claim 1, wherein the logic control circuit further comprises at least one pair of electrical contacts configured to electrically couple the rechargeable battery to the charging circuit, the first driver, and the logic control circuit and to operate thereof.

10. The LED luminaire of claim 9, wherein the at least one pair of electrical contacts comprise electrical contacts in a switch, a relay, and a jumper, or electrical terminals accommodated for jumper wires.

11. The LED luminaire of claim 1, wherein the charging circuit further comprises a first input and a first output electrically isolated from the first input by the first transformer, wherein the first input is coupled to the first ground reference via the first input filter, and wherein the first output is coupled to the second ground reference.

12. The LED luminaire of claim 1, wherein the second driver further comprises a second input, a second output electrically isolated from the second input by the second transformer, and a third ground reference, wherein the second input is coupled to the first ground reference via the second input filter, and wherein the second output is coupled to the third ground reference, further coupled to the first ground reference via a line-bypass safety capacitor to reduce a risk of electric shock.

13. The LED luminaire of claim 1, wherein the first driver further comprises a step-up converter with the fifth DC voltage higher than both the fourth DC voltage and the forward voltage across the one or more LED arrays to operate the one or more LED arrays without flickering.

14. The LED luminaire of claim 1, wherein the first driver further comprises one or more current sensing resistors connected in series with the one or more LED arrays, the one or more current sensing resistors configured to control an output current to operate the one or more LED arrays such that the one or more LED arrays consume less power when the line voltage from the AC mains is unavailable than the one or more LED arrays do when the line voltage from the AC mains is available.

15. The LED luminaire of claim 1, wherein the charging circuit further comprises a first step-down converter with the third DC voltage lower than the first DC voltage but higher than the fourth DC voltage.

16. The LED luminaire of claim 1, wherein the second driver further comprises a second step-down converter with the sixth DC voltage lower than the second DC voltage but higher than the forward voltage across the one or more LED arrays and wherein the second step-down converter is configured to operate the one or more LED arrays at full power.

17. The LED luminaire of claim 1, wherein the at least four electrical conductors comprise two sets of electrical conductors and wherein each of the first full-wave rectifier and the second full-wave rectifier is respectively coupled to one of the two sets of electrical conductors.

18. The LED luminaire of claim 17, wherein when only one of the first full-wave rectifier or the second full-wave rectifier is energized by the line voltage from the AC mains connected to one of the two sets of electrical conductors, the other one of the two sets of electrical conductors do not conduct electric current, thus no electric shock hazard possibly occurred.