Infusion system using optical imager for controlling flow and method thereof

• US 10,226,574 B2
• Filed: 03/17/2017
• Issued: 03/12/2019
• Est. Priority Date: 10/19/2010
• Status: Active Grant

• Current Assignee: Baxter International Inc.
• Original Assignee: Baxter Healthcare SA (Baxter International Inc.), Baxter International Inc.
• Inventors: Hungerford, Roger L., Bui, Tuan
• Primary Examiner(s): Bosques, Edelmira
• Application Number:
  US15/462,174
• Publication Number:
  US 20170189612A1
• Time in Patent Office: 725 Days
• CPC Class Codes: A61M 2005/16868 Downstream occlusion sensors
• CPC Class Codes: A61M 2205/18 with alarm
• CPC Class Codes: A61M 2205/3306 Optical measuring means
• CPC Class Codes: A61M 2205/3379 Masses, volumes, levels of fluids in reservoirs, flow rates
• CPC Class Codes: A61M 2205/50 with microprocessors or computers
• CPC Class Codes: A61M 5/1411 Drip chambers A61M5/162, A61M5/1689, A61M5/40 take precedence
• CPC Class Codes: A61M 5/142 Pressure infusion, e.g. using pumps
• CPC Class Codes: A61M 5/16804 Flow controllers
• CPC Class Codes: A61M 5/1684 by detecting the amount of infusate remaining, e.g. signalling end of infusion
• CPC Class Codes: A61M 5/1689 Drip counters
• CPC Class Codes: G06T 7/60 Analysis of geometric attributes

Abstract

A method of operating an infusion pump includes transmitting light through or around a drop of fluid suspended from an end of a drip tube for the infusion pump, the end of the drip tube located in a drip chamber for the infusion pump, wherein the drip tube is configured for connection to a source of the fluid; receiving, using an optical system for the pump, light transmitted through or around the drop; transmitting, to a specially programmed microprocessor and using the optical system, data regarding the received light; and, using the microprocessor to calculate a volume of the drop using the data.

Claims

1. A flow meter apparatus comprising:

a drip chamber including an optically clear wall configured to connect to an output tube;

a drip tube having a first end connected to a source of fluid and a second end disposed in the drip chamber, the second end configured to suspend a drop of fluid from the source of fluid;

an illumination system including a light source configured to transmit light through the wall of the drip chamber;

a pattern configured such that the pattern, when illuminated by the illumination system, is viewable in relation to the drop of fluid; and

an optical system configured to;

receive light transmitted through the wall of the drip chamber, wherein the transmitted light provides pattern data related to the pattern in relation to the drop of fluid, and

transmit the pattern data regarding the received light; and

a first microprocessor configured to;

receive the pattern data from the optical system;

generate, using the pattern data, one or more images of the drop of fluid; and

calculate a volume of the drop of fluid based on the one or more images of the drop of fluid.

2. The flow meter apparatus of claim 1, wherein the first microprocessor is configured to:

fit a parametric function to a boundary of the drop of fluid; and

integrate the parametric function to obtain the volume of the drop of fluid.

3. The flow meter apparatus of claim 1, wherein the first microprocessor is configured to:

create a plurality of temporally successive images of the drop of fluid from the pattern data;

identify a respective circle within each temporally successive image, the respective circle partially defined by a respective outer boundary of said each temporally successive image;

identify a respective center for each respective circle;

calculate a distance of each respective center from the second end of the drip tube;

identify first and second successive images of the drop of fluid in which the distance in the second image is less than the distance in the first image; and

calculate the volume of the drop of fluid using the first image.

4. The flow meter apparatus of claim 1, wherein the first microprocessor is configured to:

create a plurality of temporally successive images of the drop of fluid from the data;

calculate a respective volume for the drop of fluid in each successive image or calculating respective time periods between detachment of successive drops of fluid from the end of the drip tube; and

calculate a rate of increase for the volume of the drop of fluid using the respective volumes or the respective time periods.

5. The flow meter apparatus of claim 4, wherein the first microprocessor is configured to generate a downstream occlusion alarm when the rate of increase is less than a second predetermined value.

6. The flow meter apparatus of claim 5, further comprising a mechanism configured to control flow to the output tube, wherein the first microprocessor is configured to operate the mechanism to shut off flow to the output tube when a free flow alarm or an out of bound condition alarm is generated.

7. The flow meter apparatus of claim 1, wherein the first microprocessor is configured to:

create a plurality of temporally successive images of the drop of fluid from the pattern data;

calculate a respective volume for the drop of fluid in each successive image or calculate respective time periods between detachment of successive drops of fluid from the end of the drip tube;

calculate a rate of increase for the volume of the drop of fluid or calculate a time interval between detachment of successive drops of fluid from the second end of the drip tube; and

generate a free flow alarm or an out of bound condition alarm when the rate of increase exceeds a first threshold value or the time interval is less than a second threshold value, the flow meter further comprising;

a mechanism configured to control flow to the output tube; and

a second microprocessor configured to operate the mechanism to shut off flow to the output tube when the free flow alarm or the out of bound condition alarm is generated.

8. The flow meter apparatus of claim 1, wherein the first microprocessor is configured to:

calculate, using the data at least one of, a volume, shape, and location of the drop of fluid.

9. A method for operating a flow meter, comprising:

suspending a drop of fluid from a second end of a drip tube disposed in a drip chamber, wherein the drip tube has a first end connected to a source of fluid;

transmitting light, using an illumination system, through a wall of the drip chamber to the drop of fluid suspended from the second end of the drip tube;

receiving, using an optical system having a sensor, light transmitted through the drop of fluid, wherein the transmitted light provides pattern data related to a pattern in relation to the drop of fluid, and the pattern is configured such that the pattern is viewable in relation to the drop of fluid; and

transmitting, to a first microprocessor, pattern data regarding the received light; and

calculating, using the first microprocessor, a volume of the drop of fluid suspended from the second end of the drip tube.

10. The method of claim 9 further comprising:

generating, using the pattern data, one or more images of the drop of fluid; and

calculating, using the first microprocessor, a volume of the drop of fluid suspended from the second end of the drip tube based on the one or more images.

11. The method of claim 9 further comprising:

fitting a parametric function to a boundary of the drop of fluid; and

integrating the parametric function to obtain the volume of the drop of fluid.

12. The method of claim 9 further comprising:

creating a plurality of temporally successive images of the drop of fluid from the pattern data;

identifying a respective circle within each temporally successive image, the respective circle partially defined by a respective outer boundary of said each temporally successive image;

identifying a respective center for each respective circle;

calculating a distance of each respective center from the second end of the drip tube;

identifying first and second successive images of the drop of fluid in which the distance in the second image is less than the distance in the first image; and

calculating the volume of the drop of fluid using the first image.

13. The method of claim 9 further comprising:

creating a plurality of temporally successive images of the drop of fluid from the pattern data;

calculating a respective volume for the drop of fluid in each successive image or calculating respective time periods between detachment of successive drops of fluid from the second end of the drip tube; and

calculating a rate of increase for the volume of the drop of fluid using the respective volumes or the respective time periods.

14. The method of claim 13 further comprising:

generating a downstream occlusion alarm when the rate of increase is less than a predetermined value.

15. The method of claim 9 further comprising:

controlling flow to an output tube, using a pumping mechanism for the flow meter; and

operating the pumping mechanism with the first microprocessor to shut off flow to the output tube when a free flow alarm or an out of bound condition alarm is generated.

16. The method of claim 9 further comprising:

creating a plurality of temporally successive images of the drop of fluid from the pattern data;

calculating a respective volume for the drop of fluid in each successive image or calculating respective time periods between detachment of successive drops of fluid from the second end of the drip tube;

generating a free flow alarm or an out of bound condition alarm when the rate of increase exceeds a first threshold value or the time interval is less than a second threshold value;

controlling flow to the output tube by controlling a pumping mechanism for the flow meter; and

operating the pumping mechanism with a second microprocessor to shut off flow to the output tube when the free flow alarm or the out of bound condition alarm is generated.

17. The method of claim 9 further comprising:

calculating, using the pattern data, a boundary of the second end of the drip tube; and

calculating, using the boundary as a reference plane, a volume, shape, or location of the drop of fluid.

18. A flow meter apparatus, comprising:

a drip chamber including an optically clear wall configured to connect to an output tube;

a drip tube having a first end connected to a source of fluid and a second end disposed in the drip chamber;

an illumination system including a light source configured to transmit light through the optically clear wall of the drip chamber past or through a drop of fluid suspended from the second end of the drip tube;

a pattern configured such that the pattern is viewable in relation to the drop of fluid;

a microprocessor; and

an optical system configured to;

receive the light transmitted past or through the drop of fluid; and

transmit, to the microprocessor, pattern data regarding the received light, wherein the microprocessor is configured to;

generate, using the pattern data, one or more images of the drop of fluid suspended from the second end of the drip tube; and

calculate a volume of the drop of fluid based on the one or more images of the drop of fluid.