Antilock braking systems, devices, and methods using sensorized brake pads

• US 10,227,064 B2
• Filed: 03/02/2017
• Issued: 03/12/2019
• Est. Priority Date: 03/03/2016
• Status: Active Grant

• Current Assignee: ITT Italia SRL
• Original Assignee: ITT Italia SRL
• Inventors: Serra, Stefano, Martinotto, Luca, Donzelli, Daniele, Terranova, Marco
• Primary Examiner(s): Jen, Ian
• Application Number:
  US15/448,381
• Publication Number:
  US 20170267220A1
• Time in Patent Office: 740 Days
• CPC Class Codes: B60T 2210/124 Roads with different friction levels
• CPC Class Codes: B60T 8/171 Detecting parameters used in the regulation; Measuring values used in the regulation
• CPC Class Codes: B60T 8/172 Determining control parameters used in the regulation, e.g. by calculations involving measured or detected parameters B60T8/17551 takes precedence
• CPC Class Codes: B60T 8/17616 Microprocessor-based systems
• CPC Class Codes: B60T 8/17636 Microprocessor-based systems
• CPC Class Codes: B60T 8/52 Torque sensing, i.e. wherein the braking action is controlled by forces producing or tending to produce a twisting or rotating motion on a braked rotating member
• CPC Class Codes: F16D 2066/005 Force, torque, stress or strain
• CPC Class Codes: F16D 65/092 for axially-engaging brakes, e.g. disc brakes
• CPC Class Codes: F16D 66/00 Arrangements for monitoring working conditions, e.g. wear, temperature

Abstract

Various antilock braking systems, devices, and methods using sensorized brake pads are disclosed. In some embodiments, the present disclosure provides a method for improving the performance of an antilock braking (ABS) and anti-slip regulation (ASR) system of a vehicle. The method can include detecting the actual value of the coefficient of friction (e.g., between a tire and the ground), updating the coefficient of friction during braking using the braking torque data derived from at least one braking pad of each wheel, and adjusting brake force. For example, the brake force can be adjusted as a function of and/or to be approximately equal to the value of the actual tire-road friction during braking.

Claims

1. A system for performing braking of a wheel during a braking application of a vehicle, the system comprising:

a sensorized brake pad comprising;

a support element;

a friction material attached to the support element;

a force sensor positioned between the support element and the friction material, the force sensor configured to transmit signals corresponding to a force of the wheel during the braking application; and

a computing system comprising a processor and a non-transitory storage, the computing system configured to;

receive the signals from the sensorized brake pad;

determine, using the signals from the sensorized brake pad, a braking torque limit value;

determine, using the braking torque limit value, braking parameters of the wheel; and

control, using the braking parameters, a brake pressure valve of the vehicle to modulate the brake pressure applied to the wheel speed.

2. The system of claim 1, wherein the processor determines a coefficient of friction based on the braking torque limit value.

3. The system of claim 1, the force sensor comprises a shear force sensor or a normal force sensor.

4. The system of claim 1, wherein the force sensor is embedded within or above an underlayer of the sensorized brake pad.

5. The system of claim 1, wherein the force sensor is embedded within the friction material of the sensorized brake pad.

6. The system of claim 1, further comprising a temperature sensor.

7. The system of claim 1, further comprising the brake pressure valve.

8. The system of claim 1, further comprising a wheel speed sensor configured to output a speed signal to the computing system, the speed signal corresponding to an angular velocity of the wheel.

9. A method of performing anti-lock braking of a wheel during a braking application of a vehicle, the method comprising:

sensing, with a sensorized brake pad, a braking torque of the wheel;

determining, with a processor, a braking torque limit value of the braking torque;

determining, with the processor, a coefficient of friction based on the braking torque limit value;

determining, with the processor, braking parameters during the braking of the wheel based on the coefficient of friction;

controlling, with the processor, a braking actuator based on the braking parameters; and

modulating, with the braking actuator, the wheel speed.

10. The method of claim 9, wherein the braking torque limit value is an amount of braking torque at an initial peak of the braking torque during the braking application.

11. The method of claim 9, wherein the determining of the braking torque limit value occurs at a beginning of a braking application or when a change in the coefficient of friction is determined.

12. The method of claim 9, wherein the braking parameters include thresholds for controlling at least one of wheel speed, wheel acceleration, brake pressure, or slip ratio.

13. The method of claim 9, wherein the determining of the braking parameters is performed without considering an estimated vehicle speed.

14. The method of claim 9, further comprising determining, with the processor, whether the vehicle is stationary.

15. The method of claim 14, wherein determining whether the vehicle is stationary comprises determining a wheel speed and the braking torque.

16. The method of claim 9, further comprising determining, with the processor, whether the coefficient of friction has changed during the braking application.

17. The method of claim 16, wherein determining whether the coefficient of friction has changed comprises:

varying brake pressure or brake modulation; and

determining whether the wheel slips due to the varying brake pressure or brake modulation.

18. The method of claim 16, wherein determining whether the coefficient of friction has changed is performed in periodic time increments during the braking application.

19. The method of claim 16, wherein determining whether the coefficient of friction has changed is performed based on a vehicle state or road conditions.

20. A method of performing anti-lock braking of a wheel during a braking application of a vehicle, the method comprising:

sensing, with a sensorized brake pad, a braking torque of the wheel;

determining, with a processor, a braking torque limit value of the braking torque;

determining, with the processor, braking parameters of the wheel during the braking based on the braking torque limit value;

controlling, with the processor, a braking actuator based on the braking parameters; and

modulating, with the braking actuator, the wheel speed.

21. The method of claim 20, wherein the braking torque limit value is an amount of braking torque at an initial peak of the braking torque during the braking application.

22. The method of claim 20, the method further comprising:

sensing, with a wheel speed sensor, an angular velocity of the wheel; and

determining, with the processor, a slope of the angular velocity of the wheel, wherein

when the determining of the braking torque limit value occurs is based on a change in the slope the angular velocity of the wheel.

23. The method of claim 20, wherein the braking parameters comprise thresholds for controlling at least one of wheel speed, wheel acceleration, brake pressure, or slip ratio.

24. The method of claim 20, wherein the determining of the braking parameters is performed without considering an estimated vehicle speed.

25. The method of claim 20, further comprising:

determining, with the processor, whether the vehicle is stationary.

26. The method of claim 25, wherein determining whether the vehicle is stationary comprises determining a wheel speed and the braking torque.

27. The method of claim 20, further comprising determining, with the processor, whether the coefficient of friction has changed during the braking application.

28. The method of claim 27, wherein determining whether the coefficient of friction has changed comprises:

varying brake pressure or brake modulation; and

determining whether the wheel slips due to the varying brake pressure or brake modulation.

29. The method of claim 27, wherein determining whether the coefficient of friction has changed is performed periodically during the braking application.

30. The method of claim 27, wherein determining whether the coefficient of friction has changed is performed depending on a vehicle state or road conditions.

31. The method of claim 20, wherein sensing, with the sensorized brake pad, the braking torque of the wheel comprises:

sensing, with a shear force sensor of the sensorized brake pad, the braking torque of the wheel.

32. The method of claim 20, further comprising sensing, with the force sensor of the sensorized brake pad, a normal force.