Methods and apparatus for monitoring a dock leveler

• US 10,227,190 B2
• Filed: 10/08/2014
• Issued: 03/12/2019
• Est. Priority Date: 10/08/2014
• Status: Active Grant

• Current Assignee: Rite-Hite Holding Corporation
• Original Assignee: Rite-Hite Holding Corporation
• Inventors: Brooks, Andrew, Stone, Bradley J., Senfleben, Jason, Sveum, Matthew
• Primary Examiner(s): Trieu, Van T
• Application Number:
  US14/509,860
• Publication Number:
  US 20160104364A1
• Time in Patent Office: 1,616 Days
• Field of Search: 3406861
• CPC Class Codes: B65G 69/00 Auxiliary measures taken, or devices used, in connection with loading or unloading by means incorporated in, or operatively associated with, conveyors B65G47/00; preventing fire A62C3/00; in vehicles, see the relevant subclasses, e.g., B60P1/58, B61D7/32, B62D33/00, B63B25/00, B64D9/00
• CPC Class Codes: B65G 69/287 Constructional features of deck or surround
• CPC Class Codes: B65G 69/2882 operated by detectors or sensors

Abstract

Methods and apparatus for monitoring a dock leveler are disclosed herein. One example dock leveler system for use at a doorway of a loading dock, where a body is sometimes present at the loading dock, includes a deck movable between a raised position and a lowered position. The example dock leveler system also includes a sensor having a field of view extending over the deck when the deck is in the lowered position. The sensor is in a normal state when the deck is in the lowered position while the body is off the deck, the sensor is in a triggered state when the deck is in the lowered position while the body is on the deck interrupting the field of view, and the sensor is in the triggered state when the deck is in the raised position with the deck interrupting the field of view regardless of whether the body is on or off the deck.

Claims

1. A dock leveler system for use at a doorway of a loading dock, the dock leveler system comprising:

a deck being movable between a raised position and a lowered position;

a sensor at the loading dock, the sensor having a field of view extending over the deck when the deck is in the lowered position, the sensor to detect a position of the deck, a body on the deck, a status of a door at the doorway of the loading dock, and a status of a rear cargo door of a vehicle, the sensor having a triggered state and a non-triggered state,

the sensor being in a non-triggered state when;

the deck is detected in the lowered position;

the body is not detected on the deck

the vehicle is detected at the loading dock; and

the rear cargo door of the vehicle is detected in an open position;

the sensor being in the triggered state when at least one of;

the deck is detected in the lowered position and the body is detected on the deck;

the deck is at a predetermined position regardless of detection of the body on the deck;

or

the vehicle is detected at the loading dock and the rear cargo door of the vehicle is detected in a closed position; and

a controller to operate the deck between the raised position and the lowered position when the sensor is in the non-triggered state, and the controller to prevent operation of the deck when the sensor is in the triggered state.

2. The dock leveler system of claim 1, wherein the sensor is to at least one of emit or receive a beam of electromagnetic radiation through the field of view, and the beam is substantially parallel to the deck when the deck is in the lowered position.

3. The dock leveler system of claim 1, wherein the sensor is to at least one of emit or receive a plurality of beams of electromagnetic radiation through the field of view, and the plurality of beams are substantially parallel to the deck when the deck is in the lowered position.

4. The dock leveler system of claim 1, wherein the sensor at least one of emits or receives a beam of electromagnetic radiation through the field of view, the beam being non-perpendicular relative to the deck when the deck is in the lowered position, and the beam being in translation to monitor a two-dimensional area above the deck when the deck is in the lowered position.

5. The dock leveler system of claim 1, wherein the field of view extends downward from the sensor toward the deck.

6. The dock leveler system of claim 1, wherein the sensor comprises a camera with the field of view extending downward from the sensor toward the deck.

7. A method comprising:

monitoring, via a sensor to be positioned at a loading dock, an area of a loading dock to detect a status of a vehicle door of a vehicle when the vehicle is present at the loading dock, the loading dock including a deck;

receiving, via a processor, a command to move the deck between a stored position and an operating position;

determining, using the processor, if the status of the vehicle door of the vehicle is in at least one of an open position or a closed position;

causing, via the processor, the deck to move between the stored position and the operating position based on the status of the vehicle door determined to be in the open position; and

preventing movement of the deck between the stored position and the operating position based on the status of the vehicle door determined to be in the closed position.

8. The method of claim 7, further comprising generating an alert if at least one or more of the following conditions is determined:

a body is detected on the deck;

movement of the deck is detected between a lowered position and a raised position;

or

the deck is detected, via the sensor, at a predetermined elevation.

9. The method of claim 7, further including determining a position of a dock door, and preventing movement of the deck between the stored position and the operating position when the position of the dock door is determined to be in a closed position.

10. The method of claim 7, further comprising detecting a position of a lip of the deck via the sensor.

11. The method of claim 10, further comprising causing the lip of the deck to extend when the deck is detected at a predetermined elevation.

12. A method comprising:

receiving, via a sensor positioned at a loading dock, sensor data related to the loading dock, the sensor data including a status of a rear cargo door of a vehicle;

determining, using a processor receiving a signal from the sensor, the status of the vehicle door, the status being at least one of a closed position or an open position, and

causing a deck to move between a stored position and an operating condition based on the status of the vehicle door.

13. The method of claim 12, wherein the sensor data further includes at least one or more of a position of the deck, a position of a dock door of the loading dock, a position of a loading surface of the vehicle, or a presence of a body on the deck.

14. The method of claim 12, further comprising controlling at least one of the deck or a lip of the deck based on the condition of the deck.

15. The method of claim 14, wherein controlling at least one or more of the deck or the lip of the deck is further based on at least one of a detected presence or a detected position of a vehicle by the sensor.

16. The method of claim 12, further comprising detecting a presence or a distance of the vehicle relative to the loading dock.

17. The method of claim 12, further comprising generating an alert based on at least one or more of the following conditions of the deck:

a body is detected on the deck;

movement of the deck is detected toward an elevated position;

or

detection of the deck at a predetermined position.

18. The method of claim 12, wherein the sensor is positioned near a horizontal surface of the deck corresponding to when the deck is in an un-deployed state.

19. The method of claim 12, wherein the condition of the deck is further based on whether the vehicle is present.