Method for detecting defective injection nozzles of an internal combustion engine

• US 10,227,944 B2
• Filed: 03/09/2017
• Issued: 03/12/2019
• Est. Priority Date: 09/15/2014
• Status: Active Grant

• Current Assignee: Bayerische Motoren Werke AG
• Original Assignee: Bayerische Motoren Werke AG
• Inventors: Grasreiner, Sebastian
• Primary Examiner(s): Huynh, Hai
• Assistant Examiner(s): Laguarda, Gonzalo
• Application Number:
  US15/454,664
• Publication Number:
  US 20170184044A1
• Time in Patent Office: 733 Days
• Field of Search: 123672, 123479, 701103, 701107, 701109, 7311432, 7311438, 7311442
• CPC Class Codes: F02D 2041/225 Leakage detection
• CPC Class Codes: F02D 41/008 Controlling each cylinder individually
• CPC Class Codes: F02D 41/0082 per groups or banks F02D41/0087 takes precedence
• CPC Class Codes: F02D 41/08 for idling F02D41/06, F02D41/16 take precedence
• CPC Class Codes: F02D 41/1454 the characteristics being an oxygen content or concentration or the air-fuel ratio
• CPC Class Codes: F02D 41/221 relating to the failure of actuators or electrically driven elements
• CPC Class Codes: Y02T 10/40 Engine management systems

Abstract

A method for detecting defective injection nozzles that deliver fuel into the combustion chambers of an internal combustion engine includes determining the standard deviation values for the respective injection nozzles and of the total leakage flow via a computation. The computation involves solving an equation for a respective test step that describes the standard deviation values and the total leakage flow as a function of the mixture factors set in a respective test step, a lambda value that is valid for a respective test step and that is derived from the measurements of the lambda value, and an air mass flow that is valid for the respective test step and that is derived from the measurements of the air mass flow.

Claims

1. A method for detecting defective injection nozzles for delivering fuel into the combustion chambers of an internal combustion engine, in particular in a motor vehicle, wherein the internal combustion engine comprises one or more cylinder banks, wherein a respective cylinder bank comprises a plurality of cylinders, each with a combustion chamber formed therein and at least one injection nozzle and wherein a common air mass flow is delivered to the combustion chambers of a respective cylinder bank and a common flow of exhaust gas is discharged from the combustion chambers of a respective cylinder bank, wherein

for a respective cylinder bank in the idle mode of the internal combustion engine, a number of consecutive test steps is carried out that is greater than the number of cylinders of the respective cylinder bank, wherein in a respective test step for the individual injection nozzles mixture factors are set that each determine the fuel mass flow produced by the individual injection nozzle when actuated, wherein for at least some consecutive test steps one or more mixture factors is/are changed from one test step to the next and wherein during the test steps measurements of the lambda value of the exhaust gas flow that is led away from the cylinder bank and measurements of the air mass flow that is delivered to the cylinder bank are carried out;

after performing the number of test steps, a standard deviation value for each injection nozzle as well as a total leakage flow are determined, wherein the standard deviation value for a respective injection nozzle describes a deviation of the fuel mass flow produced by the respective injection nozzle from a standard operating value of the respective injection nozzle and the total leakage flow describes the fuel mass flow that is caused by the leaks of all the injection nozzles of the respective cylinder bank;

the determination of the standard deviation values for the respective injection nozzles and of the total leakage flow is carried out such that a system of equations is solved by computation, which system comprises an equation for a respective test step that describes the standard deviation values and the total leakage flow as a function of the mixture factors set in the respective test step, a lambda value that is valid for the respective test step and that is derived from the measurements of the lambda value and an air mass flow that is valid for the respective test step and that is derived from the measurements of the air mass flow;

in the case in which at least one standard deviation value for a respective injection nozzle lies outside a predefined range of values, a first injection nozzle defect is detected in the respective cylinder bank in the form of an injection quantity deviation of at least one injection nozzle, and in the case in which the total leakage flow is greater than a predetermined threshold value, a second injection nozzle defect is detected in the respective cylinder bank in the form of a leak of at least one injection nozzle.

2. The method as claimed in claim 1, wherein an output is produced regarding for which injection nozzles the standard deviation value lies outside the predefined range of values, and the injection nozzles are detected as defective.

3. The method as claimed in claim 2, wherein the standard deviation values each represent a percentage factor that provides the fuel mass flow produced by the respective injection nozzle by multiplication with the standard operating value.

4. The method as claimed in claim 3, the mixture factors each represent a mixture trim in the form of a percentage factor that provides the actual fuel mass flow of the respective injection nozzle by multiplication with the fuel mass flow produced by the respective injection nozzle in the normal mode of the internal combustion engine, where normal mode is when fuel is provided to produce a stoichiometric reaction.

5. The method as claimed in claim 4, wherein a respective equation of the system of equations further comprises a target air-fuel ratio for fuel combustion in a combustion chamber.

6. The method as claimed in claim 5, wherein the respective equation of the system of equations further comprises a mixture adjustment parameter for each injection nozzle that adjusts the fuel mass flow produced by the respective injection nozzle when actuated to achieve smooth running of the internal combustion engine.

7. The method as claimed in claim 6, wherein the respective equation of the system of equations reads as follows:

8. The method as claimed in claim 7, wherein the system of equations is solved by means of a matrix computation.

9. The method as claimed in claim 8, wherein the mixture factors for the respective test steps are set such that after running through the test steps each injection nozzle produces no fuel mass flow at least once, produces a fuel mass flow that is greater than a fuel mass flow produced by the respective injection nozzle in the normal mode of the internal combustion engine at least once, and produces a fuel mass flow that is smaller than a fuel mass flow produced by the respective injection nozzle in the normal mode of the internal combustion engine at least once.

10. The method as claimed in claim 9, wherein the mixture factors for the respective test steps are set such that there is at least one test step in which all injection nozzles produce a fuel mass flow that corresponds to a fuel mass flow produced by the respective injection nozzle in the normal mode of the internal combustion engine, and/or that a test step in which at least one injection nozzle produces no fuel mass flow is followed by a test step in which each injection nozzle produces a fuel mass flow.

11. The method as claimed in claim 10, wherein in the case in which the total leakage flow is greater than the predetermined threshold value, the following steps are carried out for each injection nozzle:

the mixture factor for the respective injection nozzle is successively varied starting from a standard value, which corresponds to the fuel mass flow produced by the respective injection nozzle in the normal mode of the internal combustion engine, up to values with an increased injected fuel proportion of the respective injection nozzle, whereas the mixture factors of the other injection nozzles are kept at the standard value;

a rough running of the internal combustion engine is measured for the standard value and each altered value of the mixture factor of the respective injection nozzle;

as a target value of the changed mixture factor, the value of the changed mixture factor is determined for which essentially the same rough running occurs as for the standard value of the mixture factor;

if the target value lies outside a predetermined range of values that correlates with lambda values for the combustion chamber exhaust gas flow that are greater than a predefined threshold value, the respective injection nozzle is detected as defective, wherein the combustion chamber exhaust gas flow is the exhaust gas flow of the individual combustion chamber in which the respective injection nozzle is disposed.

12. The method as claimed in claim 11, wherein the predetermined range of values is determined by means of a predetermined function that models the relationship between the rough running and the lambda value for the combustion chamber exhaust gas flow or the mixture factor for the respective injection nozzle, wherein the predetermined function is preferably a parabola.