Systems and methods for magneto-mechanical resonator sensors

• US 10,228,319 B2
• Filed: 08/18/2015
• Issued: 03/12/2019
• Est. Priority Date: 08/27/2014
• Status: Active Grant

• Current Assignee: Solventum Intellectual Properties Company (Solventum Corp.)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Rylander, Richard L., Bonifas, Andrew P., Erickson, David P., Hu, Jia, Willett, Stephen J., Li, Chaodi, Knudson, Orlin B.
• Primary Examiner(s): Caputo, Lisa
• Assistant Examiner(s): Cotey, Philip
• Application Number:
  US15/328,244
• Publication Number:
  US 20170227452A1
• Time in Patent Office: 1,302 Days
• CPC Class Codes: G01K 11/06 using melting, freezing, or softening
• CPC Class Codes: G01K 7/32 using change of resonant frequency of a crystal
• CPC Class Codes: G01K 7/36 using magnetic elements, e.g. magnets, coils magnetic elements per se H01F
• CPC Class Codes: G01N 19/10 Measuring moisture content, e.g. by measuring change in length of hygroscopic filament; Hygrometers

Abstract

Some aspects of the present disclosure feature a system for sensing a change in environment comprising a MMR sensor and a reader. The MMR sensor is configured to be disposed in the environment. The MMR sensor comprises a magnetic bias layer, a resonator, a spacer, and an environmental change receptor. The reader is configured to measure a frequency characteristic of the MMR sensor after the environmental variable changes and the change to the environmental variable is evaluated based on the frequency characteristic.

Claims

1. A system for sensing a change in environment, comprising:

a MMR sensor configured to be disposed in the environment, the MMR sensor comprising;

a magnetic bias layer having a first magnetic surface and an opposing second magnetic surface, the magnetic layer comprising a first electromagnetic material,

a resonator having a first resonator major surface and an opposing second resonator major surface, the resonator comprising a second magnetic material, the second resonator major surface facing toward the first magnetic surface, wherein the first resonator major surface has a predefined channel that is recessed into the first resonator major surface,

a spacer disposed between the magnetic bias layer and the resonator, and

an environmental change receptor disposed proximate to the first resonator major surface, wherein a property of the environmental change receptor changes in response to a change to an environmental variable and thereby changes resonant frequency of the MMR sensor, wherein the environmental change receptor comprises an environmentally responsive material before the change in environment, and wherein the environmentally responsive material is distributed along at least a portion of the predefined channel when the environmental variable changes;

a reader configured to measure an after-change frequency characteristic of the MMR sensor after the environmental variable changes, wherein the change to the environmental variable is evaluated based on the after-change frequency characteristic.

2. The system of claim 1, wherein the reader is further configured to measure a before-change frequency characteristic of the MMR sensor before the environmental variable changes, and wherein the change to the environmental variable is evaluated based on the before-change frequency characteristic and the after-change frequency characteristic.

3. The system of claim 1, wherein the reader comprises at least one of an acoustic detection device, and a swept frequency oscillator.

4. The system of claim 1, wherein the environmental change receptor is disposed on at least a portion of the first resonator major surface before the environmental variable changes, and wherein the mass of the environmental change receptor disposed on the first resonator major surface is changed in response to the change to the environmental variable.

5. The system of claim 4, wherein the environmental change receptor includes a plurality of receptor elements.

6. The system of claim 1, wherein the environmental variable is temperature.

7. The system of claim 6, wherein the environmental change receptor comprises a meltable material.

8. The system of claim 1, wherein the environmental element is humidity.

9. The system of claim 1, wherein the environmental change receptor is an integrated part of the spacer.

10. The system of claim 1, wherein the predefined channel comprises an elongate channel across the first resonator major surface.

11. The system of claim 10, wherein the predefined channel comprises at least two sections, wherein the elongate channel connects at least two sections.

12. A system for sensing a change in environment, comprising:

a first MMR sensor and a second MMR sensor disposed in the environment, each of the first and the second MMR sensors comprising;

a magnetic bias layer having a first magnetic surface and an opposing second magnetic surface, the magnetic layer comprising a first electromagnetic material,

a resonator having a first resonator major surface and an opposing second resonator major surface, the resonator comprising a second magnetic material, the second resonator major surface facing toward the first magnetic surface, wherein the first resonator major surface has a predefined channel that is recessed into the first resonator major surface,

a spacer disposed between the magnetic bias layer and the resonator, and

an environmental change receptor disposed proximate to the first resonator major surface, wherein a property of the environmental change receptor changes in response to a change to an environmental variable and thereby changes resonant frequency of the respective MMR sensor, wherein the environmental change receptor comprises an environmentally responsive material before the change in environment, and wherein the environmentally responsive material is distributed along at least a portion of the predefined channel when the environmental variable changes;

a reader configured to measure a respective after-change frequency characteristic of the first and second MMR sensors after the change to the environmental variable, wherein the change to the environmental variable is evaluated based on the after-change frequency characteristic.

13. The system of claim 12, wherein the resonator of the first MMR sensor is different in dimension from the resonator of the second MMR sensor.

14. A method for detecting a change in environment, comprising:

disposing a MMR sensor in the environment, the MMR sensor comprising;

a magnetic bias layer having a first magnetic surface and an opposing second magnetic surface, the magnetic layer comprising a first electromagnetic material,

a resonator having a first resonator major surface and an opposing second resonator major surface, the resonator comprising a second magnetic material, the second resonator major surface facing toward the first magnetic surface, wherein the first resonator major surface has a predefined channel that is recessed into the first resonator major surface, a spacer disposed between the magnetic bias layer and the resonator, and

an environmental change receptor disposed proximate to the first resonator major surface, wherein a property of the environmental change receptor changes in response to a change to an environmental variable and thereby changes resonant frequency of the MMR sensor, wherein the environmental change receptor comprises an environmentally responsive material before the change in environment, and wherein the environmentally responsive material is distributed along at least a portion of the predefined channel when the environmental variable changes;

subjecting the MMR sensor to a change to an environmental variable;

measuring an after-change frequency characteristic of the MMR sensor;

evaluating the change to the environmental variable based on the after-change frequency characteristic.

15. The method of claim 14, further comprising:

measuring a before-change frequency characteristic of the MMR sensor before the change to the environmental variable; and

evaluating the change to the environmental variable based on the before-change frequency characteristic and the after-change frequency characteristic.

16. The method of claim 14, wherein the environmental change receptor is disposed on at least a portion of the first resonator major surface before the environmental variable changes, and wherein the mass of the environmental change receptor disposed on the first resonator major surface is changed in response to the change to the environmental variable.

17. The method of claim 16, wherein the environmental change receptor includes a plurality of receptor elements.

18. The method of claim 17, wherein at least one of the plurality of receptor elements is disposed proximate to an edge of the resonator.

19. The method of claim 14, wherein the environmental change receptor comprises a meltable material.

20. The method of claim 14, wherein the environmental change receptor comprises a porous material.