Monitoring sensor including a polymer matrix for monitoring a sealed secondary battery, sealed secondary battery including the monitoring sensor, and monitoring method for sealed secondary battery

• US 10,230,136 B2
• Filed: 04/09/2015
• Issued: 03/12/2019
• Est. Priority Date: 06/27/2014
• Status: Expired due to Fees

• Current Assignee: TOYO Tire & Rubber Company Limited (Toyo Tire Corporation)
• Original Assignee: Toyo Tire Corporation
• Inventors: Fukuda, Takeshi, Minakata, Nobuyuki
• Primary Examiner(s): Patidar, Jay
• Application Number:
  US15/306,631
• Publication Number:
  US 20170047621A1
• Time in Patent Office: 1,433 Days
• CPC Class Codes: G01B 7/24 using change in magnetic properties
• CPC Class Codes: G01L 9/14 involving the displacement of magnets, e.g. electromagnets
• CPC Class Codes: G01R 31/392 Determining battery ageing or deterioration, e.g. state of health
• CPC Class Codes: H01M 10/0525 Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 2200/20 Pressure-sensitive devices
• CPC Class Codes: H01M 50/107 having curved cross-section, e.g. round or elliptic H01M50/103, H01M50/109, H01M50/11 take precedence
• CPC Class Codes: H01M 50/159 Metals
• CPC Class Codes: H01M 50/16 Organic material
• CPC Class Codes: H01M 50/162 Composite material consisting of a mixture of organic and inorganic materials
• CPC Class Codes: H01M 50/164 having a layered structure
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

A monitoring sensor for a sealed secondary battery 1 including a sealed outer casing 21 and an electrode group 22 accommodated in the inside of the sealed outer casing 21, including a polymer matrix layer 3 that is disposed in the inside of the outer casing 21 and a detection unit 4 that is disposed on the outside of the outer casing 21, wherein the polymer matrix layer 3 contains a filler that is dispersed therein and that changes an external field in accordance with deformation of the polymer matrix layer 3, and the detection unit 4 detects change in the external field.

Claims

1. A monitoring sensor for a sealed secondary battery including a sealed outer casing and an electrode group accommodated in an inside of the sealed outer casing, comprising:

a polymer matrix layer that is disposed in the inside of the sealed outer casing; and

a detection unit that is disposed on an outside of the sealed outer casing, wherein

the polymer matrix layer contains a filler that is dispersed therein and that changes an external field in accordance with deformation of the polymer matrix layer, and

the detection unit detects change in the external field.

2. The monitoring sensor for a sealed secondary battery according to claim 1, wherein

the polymer matrix layer contains a magnetic filler as the filler, and

the detection unit detects change in a magnetic field as the external field.

3. The monitoring sensor for a sealed secondary battery according to claim 1, wherein an elastic modulus of the polymer matrix layer is from 0.01 to 10 MPa.

4. The monitoring sensor for a sealed secondary battery according to claim 1, wherein the polymer matrix layer is covered with a protective film for preventing elution into an electrolytic solution.

5. The monitoring sensor for a sealed secondary battery according to claim 1, wherein the filler is unevenly distributed in a thickness direction of the polymer matrix layer, and a region of the polymer matrix layer that is located on one side within the polymer matrix layer and that contains a relatively larger amount of the filler is directed toward the electrode group.

6. The monitoring sensor for a sealed secondary battery according to claim 5, wherein a region of the polymer matrix layer that is located on a side opposite to the one side within the polymer matrix layer and that contains a relatively smaller amount of the filler is formed of a foamed body containing bubbles.

7. The monitoring sensor for a sealed secondary battery according to claim 1, wherein the polymer matrix layer is attached to an inner surface of the outer casing and is disposed to be distant from the electrode group.

8. The monitoring sensor for a sealed secondary battery according to claim 1, wherein the polymer matrix layer is attached to the electrode group.

9. A monitoring method for a sealed secondary battery, the method comprising:

detecting change in the external field accompanying the deformation of the polymer matrix layer by the detection unit, and detecting internal pressure change or electrode swelling of the sealed secondary battery on a basis of the detected change in the external field, by using the monitoring sensor according to claim 1.

10. A sealed secondary battery, comprising:

a sealed outer casing and an electrode group accommodated in an inside of the sealed outer casing;

a polymer matrix layer that is disposed in the inside of the outer casing; and

a detection unit that is disposed on an outside of the outer casing,

wherein the polymer matrix layer contains a filler that is dispersed therein and that changes an external field in accordance with deformation of the polymer matrix layer, and

the detection unit detects change in the external field.