Fast utility disconnect switch for single conversion UPS

• US 10,230,260 B2
• Filed: 09/23/2015
• Issued: 03/12/2019
• Est. Priority Date: 09/23/2015
• Status: Active Grant

• Current Assignee: ABB Schweiz AG (ABB Limited)
• Original Assignee: ABB Schweiz AG (ABB Limited)
• Inventors: Cairoli, Pietro, Kim, Hongrae, Elliot, Nicholas James, Walton, Simon
• Primary Examiner(s): Le, Dinh T
• Application Number:
  US14/862,790
• Publication Number:
  US 20170085121A1
• Time in Patent Office: 1,266 Days
• Field of Search: 307 64, 307113, 361 13, 361 19
• CPC Class Codes: H02J 9/061 for DC powered loads
• CPC Class Codes: H02J 9/068 Electronic means for switching from one power supply to another power supply, e.g. to avoid parallel connection

Abstract

One embodiment is a uninterruptable power supply (UPS) system including a utility disconnect switch (UDS) coupled with an input line and an output line and structured to selectably connect and disconnect the input line and the output line. The UDS includes a semiconductor switching device connected between the input line and the output line, a surge arrester coupled in parallel with the semiconductor switching device, a dynamic voltage balancing device and a static voltage balancing device which are coupled in parallel with the semiconductor switching device.

Claims

1. A UPS power supply system comprising:

an input line structured to receive electric power from a power grid;

an output line structured to provide electric power to a load;

a secondary power supply operatively coupled with the output line;

a utility disconnect switch (UDS) coupled with the input line and the output line and structured to selectably connect and disconnect the input line and the output line, the UDS including a UDS module comprising;

a first current path coupled between the input line and the output line and including a first plurality of semiconductor devices coupled each including an anode and cathode, wherein each of the first plurality of semiconductor devices is coupled together anode to cathode,

a second current path coupled in parallel with the first current path and including a second plurality of semiconductor devices each including an anode and cathode and wherein each of the second plurality of semiconductor devices is coupled together anode to cathode,

wherein the first current path includes;

a semiconductor switching device connected between the input line and the output line,

a surge arrester coupled in parallel with the semiconductor switching device,

a dynamic voltage balancing device coupled in parallel with the semiconductor switching device, and

a static voltage balancing device coupled in parallel with the semiconductor switching device.

2. The system of claim 1 wherein the semiconductor switching device comprises one of an integrated gate-commutated thyristor (IGCT) and a reverse blocking integrated gate-commutated thyristor (RB-IGCT).

3. The system of claim 1 wherein the dynamic voltage balancing device comprises an RC snubber.

4. The system of claim 1 wherein the static voltage balancing device comprises a static balancing resistor.

5. The system of claim 1 wherein the UDS further comprises a diode connected in series with the semiconductor switching device, a second static voltage device circuit coupled in parallel with the diode and a second dynamic voltage balancing device coupled in parallel with the diode.

6. The system of claim 1 wherein the surge arrestor comprises a varistor structured to provide energy absorption and voltage clamping for the semiconductor switching device.

7. The system of claim 1 wherein the UDS comprises

a plurality of semiconductor switching devices connected between the input line and the output line,

a plurality of surge arresters coupled in parallel with respective ones of the semiconductor switching device,

a plurality of a dynamic voltage balancing devices coupled in parallel with respective ones the semiconductor switching device, and

a plurality of static voltage balancing devices coupled between the input line and the output line.

8. The system of claim 7 wherein at least two of the plurality of semiconductor switching devices are connected in an anti-parallel relationship between the input line and the output line.

9. The system of claim 7 further comprising a plurality of diodes, a first one of said diodes connected in series with a first one of the semiconductor switching devices, and a second one of said diodes connected in series with a second one of the semiconductor switching devices, the second one of the semiconductor switching devices being in an anti-parallel configuration with the first one of the semiconductor switching devices.

10. The system of claim 7 wherein at least two of the plurality of semiconductor switching devices are connected in a series relationship between the input line and the output line.

11. The system of claim 1 further comprising a plurality of UDS modules connected in a series relationship and voltage balancing circuitry connected in parallel with the UDS modules.

12. The system of claim 1 further comprising a plurality of UDS modules connected in a parallel relationship and current balancing circuit connected in parallel with the plurality of UDS modules.

13. The system of claim 1 further comprising a mechanical switch coupled in a series relationship with one of the input line and the output line.

14. The system of claim 1 wherein the secondary power supply comprises:

an AC/DC converter including an AC side and a DC side, the AC side being operatively coupled to the output line, and

an energy storage device operatively coupled to the DC side of the AC/DC converter, the energy storage device structured to store energy based upon DC power received from the AC/DC converter and provide DC power to the DC side of the AC/DC converter.

15. The system of claim 1 wherein the secondary power supply comprises:

an AC/AC converter including a first AC side and a second AC side, the first AC side being operatively coupled to the output line, and

an energy storage device operatively coupled to the second AC side of the AC/AC converter, the energy storage device structured to store energy based upon AC power received from the AC/ADC converter and provide AC power to the second AC side of the AC/AC converter.

16. A utility disconnect switch comprising:

an input structured to receive electric power from a utility power source;

an output structured to provide electric power to a load;

a first current flow path coupled between the input and the output and permitting current flow in a first direction from the input to the output, the first current flow path including a first plurality of semiconductor switching devices, each including an anode and a cathode, wherein each of the first plurality of semiconductor switching devices is coupled together anode to cathode; and

a second current flow path permitting current flow in a second direction from the output to the input, the second current flow path coupled in parallel with the first current flow path and including a second plurality of semiconductor switching devices each including an anode and a cathode and wherein each of the second plurality of semiconductor switching devices is coupled together anode to cathode;

wherein the first current flow path and the second current flow path each include sets of passive devices coupled in parallel with respective ones of the first plurality of semiconductor switching devices and the second plurality of semiconductor switching devices and structured to provide energy absorption and voltage clamping when the semiconductor switching devices are turned off to open the utility disconnect switch, and to provide static and dynamic voltage balancing across the semiconductor devices.

17. The utility disconnect switch of claim 16 wherein the sets of passive devices comprise a surge arrester structured to provide energy absorption and voltage clamping, an RC snubber structured to provide dynamic voltage balancing, and a balancing resistor structured to provide static voltage balancing.

18. The utility disconnect switch of claim 16 wherein the first plurality of semiconductor devices and the second plurality of semiconductor switching devices are common to both the first current flow path and the second current flow path.

19. The utility disconnect switch of claim 16 wherein the first plurality of semiconductor switching devices and the second plurality of semiconductor switching devices structured in an anti-parallel relationship.

20. The utility disconnect switch of claim 16 wherein the first current flow path and the second current flow path each include a plurality of diodes connected in series with the plurality of semiconductor switching devices.

21. The utility disconnect switch of claim 20 further comprising a plurality of RC snubbers coupled in parallel corresponding ones of the plurality of diodes and a plurality of balancing resistor coupled in parallel with corresponding ones of the plurality of diodes.

22. The utility disconnect switch of claim 20 wherein the utility disconnect switch is provided in an uninterruptable power supply including an input line connected to the utility disconnect switch, and output line connected to the utility disconnect switch, and a secondary power supply connected to the output line.

23. A method comprising:

operating a power supply system comprising an input line structured to receive electric power from a utility, an output line structured to provide electric power to a load, a backup power supply operatively coupled with the output line, and a utility disconnect switch (UDS) including a first current path coupled between the input line and the output line and including a first plurality of semiconductor devices coupled each including an anode and cathode, wherein each of the first plurality of semiconductor devices is coupled together anode to cathode, and a second current path coupled in parallel with at least a portion of the first current path and including a second plurality of semiconductor devices each including an anode and cathode and wherein each of the second plurality of semiconductor devices is coupled together anode to cathode, the UDS being structured to selectably connect and disconnect the input line from the output line;

controlling the UDS to open a semiconductor switching device effective to disconnect the input line from the output line;

arresting a voltage surge in the UDS during the act of controlling;

clamping a maximum voltage of the USD to a maximum voltage during the act of controlling the UDS;

balancing a static voltage across the semiconductor switching device during the act of controlling the UDS; and

balancing a dynamic voltage across the semiconductor switching device during the act of controlling the UDS.

24. The method of claim 23 wherein the acts of arresting a voltage surge and clamping a maximum voltage of the USD are performed by a single device.

25. The method of claim 24 wherein the single device comprises a varistor coupled in parallel with the semiconductor switching device.

26. The method of claim 23 wherein the act of balancing a static voltage across the semiconductor switching device is performed by a balancing resistor coupled in parallel with the semiconductor switching device.

27. The method of claim 23 wherein the act of balancing a dynamic voltage across the semiconductor switching device is performed by an RC snubber coupled in parallel with the semiconductor switching device.

28. The method of claim 23 wherein the act of controlling the UDS to open a semiconductor switching device comprises controlling to the UDS to open a plurality of semiconductor switching devices.

29. The method of claim 28 wherein the acts of arresting a voltage surge, clamping a maximum voltage, balancing a static voltage, and balancing a dynamic voltage are performed for each of the plurality of semiconductor switching devices.