Anti-run dry membrane

• US 10,232,130 B2
• Filed: 03/23/2016
• Issued: 03/19/2019
• Est. Priority Date: 03/26/2015
• Status: Active Grant

• Current Assignee: Becton, Dickinson & Co
• Original Assignee: Becton, Dickinson & Co
• Inventors: Staley, Shaun, Whitaker, Weston O., Larsen, Jon
• Primary Examiner(s): Mendez, Manuel A
• Application Number:
  US15/078,709
• Publication Number:
  US 20160279348A1
• Time in Patent Office: 1,091 Days
• Field of Search: 604507, 604126, 6041031
• CPC Class Codes: A61M 5/1411 Drip chambers A61M5/162, A61M5/1689, A61M5/40 take precedence
• CPC Class Codes: A61M 5/36 with means for eliminating or preventing injection or infusion of air into body dialysis systems, blood oxygenators A61M1/14; haemofiltration equipment A61M1/34; automatic tube cut-off A61M39/281
• CPC Class Codes: A61M 5/38 using hydrophilic or hydrophobic filters
• CPC Class Codes: A61M 5/385 using hydrophobic filters
• CPC Class Codes: A61M 5/44 having means for cooling or heating the devices or media
• CPC Class Codes: B01D 53/62 Carbon oxides

Abstract

An intravenous delivery system may have a liquid source containing a liquid, tubing, and an anti-run-dry membrane positioned such that the liquid, flowing form the liquid source to the tubing, passes through the anti-run-dry membrane. The anti-run-dry membrane may have a plurality of pores through which the liquid flows, and may be formed of a hydrophilic material that resists passage of air through the pores. The intravenous delivery system may further have a bubble point raising component that raises the bubble point of the anti-run-dry membrane. The bubble point raising component may, in some embodiments, be a high surface energy coating or additive.

Claims

1. An intravenous delivery system comprising:

a liquid source containing a liquid;

tubing comprising;

a first end connectable to the liquid source to receive the liquid from the liquid source; and

a second end connectable to an intravenous access unit that delivers the liquid to a patient;

an anti-run-dry membrane positioned such that the liquid, flowing from the liquid source to the tubing, passes through the anti-run-dry membrane, wherein the anti-run-dry membrane comprises a plurality of pores through which the liquid flows, wherein the anti-run-dry membrane is formed of a hydrophilic material configured to resist passage of air through the pores; and

a bubble point raising component configured to raise a bubble point of the anti-run-dry membrane, wherein the bubble point raising component comprises a liquid cooling unit that cools the liquid before the liquid contacts the anti-run-dry membrane to raise the bubble point of the anti-run-dry membrane.

2. The intravenous delivery system of claim 1, wherein the anti-run-dry membrane is formed of a membrane material having a membrane surface energy, wherein the bubble point raising component comprises a coating applied to the anti-run-dry membrane, wherein the coating is formed of a coating material comprising a coating surface energy higher than the membrane surface energy.

3. The intravenous delivery system of claim 1, wherein the anti-run-dry membrane is formed primarily of a membrane material having a membrane surface energy, wherein the bubble point raising component comprises an additive added to the membrane material prior to formation of the anti-run-dry membrane, wherein the additive is formed of an additive material comprising an additive surface energy higher than the membrane surface energy.

4. The intravenous delivery system of claim 1, wherein the anti-run-dry membrane is formed of a hydrophilic material, wherein the anti-run-dry membrane comprises a roughened surface finish that increases wettability of the anti-run-dry membrane.

5. The intravenous delivery system of claim 1, wherein, during flow of the liquid through the anti-run-dry membrane toward the tubing, the anti-run-dry membrane comprises a nonplanar shape.

6. The intravenous delivery system of claim 5, wherein the nonplanar shape comprises a domed shape.

7. The intravenous delivery system of claim 5, wherein the nonplanar shape comprises at least one fold defining an angle between two adjacent surfaces of the anti-run-dry membrane.

8. The intravenous delivery system of claim 5, wherein the nonplanar shape comprises a generally tubular shape.

9. The intravenous delivery system of claim 5, wherein the anti-run-dry membrane comprises a membrane material that has been plastically deformed by application of a manufacturing process configured to stretch the anti-run-dry membrane into the nonplanar shape.

10. The intravenous delivery system of claim 5, wherein, during a condition in which the liquid is not flowing through the anti-run-dry membrane in any particular direction, the anti-run-dry membrane is in a first configuration in which the anti-run-dry membrane has a first surface area;

wherein, during flow of the liquid through the anti-run-dry membrane toward the tubing or when supporting a fluid column, the anti-run-dry membrane is in a second configuration in which the anti-run-dry membrane comprises the nonplanar shape has a second surface area significantly larger than the first surface area.

11. The intravenous delivery system of claim 5, wherein of the effective pore size is less than 3 micrometers.

12. The intravenous delivery system of claim 11, wherein the anti-run-dry membrane comprises a thickness of less than 90 micrometers.

13. The intravenous delivery system of claim 1, further comprising:

a drip unit connectable to the liquid source to receive the liquid, wherein the drip unit is further connectable to the first end of the tubing to deliver the liquid to the tubing, the drip unit comprising a drip chamber into which the liquid flows via gravity feed;

wherein the anti-run-dry membrane is positioned within the drip chamber such that the liquid passes through the anti-run-dry membrane prior to passing into the first end of the tubing.

14. A method for using an intravenous delivery system, the intravenous delivery system comprising a liquid source, tubing, and an anti-run-dry membrane, and a bubble point raising component, the tubing comprising a first end connected to the liquid source and a second end connectable to an intravenous access unit that delivers the liquid to a patient, the method comprising:

priming the intravenous delivery system by gravity feeding liquid from the liquid source through the anti-run-dry membrane and into the tubing;

delivering the liquid to the patient via the intravenous access unit;

substantially stopping flow of the liquid from the liquid source;

in response to substantially stopping flow of the liquid from the liquid source, developing a column of the liquid below the anti-run-dry membrane; and

with the bubble point raising component, substantially preventing passage of air into the column of the liquid through the anti-run-dry membrane.

15. The method of claim 14, wherein the anti-run-dry membrane is formed of a membrane material having a membrane surface energy, wherein the bubble point raising component comprises a coating applied to the anti-run-dry membrane, wherein the coating is formed of a coating material comprising a coating surface energy higher than the membrane surface energy;

wherein substantially preventing passage of air into the column of the liquid through the anti-run-dry membrane with the bubble point raising component comprises increasing a bubble point of the anti-run-dry membrane with the coating.

16. The method of claim 14, wherein the anti-run-dry membrane is formed primarily of a membrane material having a membrane surface energy, wherein the bubble point raising component comprises an additive added to the membrane material prior to formation of the anti-run-dry membrane, wherein the additive is formed of an additive material comprising an additive surface energy higher than the membrane surface energy;

wherein substantially preventing passage of air into the column of the liquid through the anti-run-dry membrane with the bubble point raising component comprises increasing a bubble point of the anti-run-dry membrane with the additive.

17. The method housing of claim 14, wherein, during flow of the liquid through the anti-run-dry membrane toward the tubing, the anti-run-dry membrane comprises at least one nonplanar shape selected from the group consisting of:

a domed shape;

a folded shape comprising at least one fold defining an angle between two adjacent surfaces of the anti-run-dry membrane; and

a generally tubular shape.

18. The method housing of claim 14, wherein priming the intravenous delivery system comprises moving the anti-run-dry membrane from a first configuration in which the anti-run-dry membrane has a first surface area, to a second configuration in which the anti-run-dry membrane comprises a nonplanar shape has a second surface area significantly larger than the first surface area.

19. An intravenous delivery system comprising:

a liquid source containing a liquid;

tubing comprising;

a first end connectable to the liquid source to receive the liquid from the liquid source; and

a second end connectable to an intravenous access unit that delivers the liquid to a patient;

a drip unit comprising a drip chamber that receives the liquid from the liquid source and delivers the liquid to the first end of the tubing, wherein the drip unit further comprises an anti-run-dry membrane formed of a hydrophilic material and positioned within the chamber; and

a bubble point raising component configured to raise a bubble point of the anti-run-dry membrane;

wherein the anti-run-dry membrane has a thickness of less than 90 micrometers, the anti-run-dry membrane comprises at least one nonplanar shape selected from the group consisting of;

a domed shape;

a folded shape comprising at least one fold defining an acute angle between two adjacent surfaces of the anti-run-dry membrane; and

a generally tubular shape;

wherein the anti-run-dry membrane comprises a plurality of pores through which the liquid flows, each of which is less than 3 micrometers in size; and

wherein the anti-run-dry membrane is formed of a membrane material having a membrane surface energy, wherein the bubble point raising component comprises a selection from the group consisting of;

a coating applied to the anti-run-dry membrane, wherein the coating is formed of a coating material comprising a coating surface energy higher than the membrane surface energy; and

an additive added to the membrane material prior to formation of the anti-run-dry membrane, wherein the additive is formed of an additive material comprising an additive surface energy higher than the membrane surface energy.