Golf club heads with turbulators and methods to manufacture golf club heads with turbulators

• US 10,232,232 B2
• Filed: 07/21/2017
• Issued: 03/19/2019
• Est. Priority Date: 10/31/2011
• Status: Active Grant

• Current Assignee: Karsten Manufacturing Corporation
• Original Assignee: Karsten Manufacturing Corporation
• Inventors: Henrikson, Erik M., Wood, Paul D., Hart, John, Jertson, Marty R., Stokke, Ryan M.
• Primary Examiner(s): Passaniti, Sebastiano
• Application Number:
  US15/656,340
• Publication Number:
  US 20170319917A1
• Time in Patent Office: 606 Days
• Field of Search: 473324-350, 473287-292
• CPC Class Codes: A63B 2225/01 Special aerodynamic features, e.g. airfoil shapes, wings or air passages
• CPC Class Codes: A63B 53/04 Heads
• CPC Class Codes: A63B 53/0408 characterised by specific dimensions, e.g. thickness
• CPC Class Codes: A63B 53/0412 Volume
• CPC Class Codes: A63B 53/0433 with special sole configurations
• CPC Class Codes: A63B 53/0437 with special crown configurations
• CPC Class Codes: A63B 53/0466 wood-type
• CPC Class Codes: A63B 53/047 iron-type
• CPC Class Codes: A63B 53/0487 for putters A63B53/065 takes precedence
• CPC Class Codes: A63B 60/002 Resonance frequency related characteristics
• CPC Class Codes: A63B 60/006 Surfaces specially adapted for reducing air resistance
• CPC Class Codes: A63B 60/52 with slits
• CPC Class Codes: Y10T 29/49 Method of mechanical manufacture
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

Embodiments of golf club heads with turbulators and methods to manufacture golf club heads with turbulators are generally described herein. In many embodiments, the turbulators are located on the crown and include a plurality of ridges, wherein each ridge is oriented oblique to the leading edge of the club head. Other embodiments may be described and claimed.

Claims

1. A golf club head comprising:

a crown, a sole, a toe end, a heel end, a face portion defining a loft plane, a rear end, and a leading edge between the face portion and the crown; and

a turbulator including a plurality of ridges disposed on the crown, wherein each ridge of the plurality of ridges includes;

a base positioned directly adjacent to the crown;

a top surface opposite the base of the ridge;

a front surface defining a portion of the ridge being closest to the face portion, extending from near the face towards the rear end of the club head;

a ridge apex defined as a maximum height of the ridge measured in a direction perpendicular from the base of the ridge; and

a rear surface defining a portion of the ridge being closest to the rear of the golf club head, extending from behind the ridge apex towards the rear end of the club head;

wherein,

the ridge apex is positioned closer to the rear surface of the ridge than to the front surface;

each of the plurality of ridges is oblique to the leading edge; and

the height of each of the plurality of ridges ranges from 0.01 to 0.2 inch.

2. The golf club head of claim 1, wherein the top surface extending between the front surface and the rear surface, the top surface having a width extending in a direction from the heel end to the toe end of the club head.

3. The golf club head of claim 2, wherein the width of the top surface is at least 0.1 inch.

4. The golf club head of claim 2, wherein the base extends an entire length of the ridge in a direction from the front surface to the rear surface of the ridge;

and

the base having a width extending in a direction from the heel end to the toe end of the club head, wherein the width of the top surface is at least 50-90% of the width of the base.

5. The golf club head of claim 2, wherein each ridge of the plurality of ridges further comprises:

a pair of side walls extending from the base to the top surface, and wherein each side wall tapers towards the top surface at an angle of no less than 60 degrees.

6. The golf club head of claim 1, wherein the front surface of each of the plurality of ridges includes a curved surface.

7. The golf club head of claim 1, wherein the front surface of each of the plurality of ridges includes a concave curvature in relation with a loft axis extending along the surface of the face portion.

8. The golf club head of claim 1, wherein the front surface of each of the plurality of ridges includes a convex curvature in relation with a loft axis extending along the surface of the face portion.

9. The golf club head of claim 1, wherein the leading edge comprises a leading edge plane forming a leading edge angle with the loft plane, wherein the front surface of each of the plurality of ridges being at least partly located between the leading edge plane and the rear, but not extending beyond the leading edge plane.

10. The golf club head of claim 1, wherein the plurality of ridges includes 6 ridges.

11. The golf club head of claim 10, wherein the leading edge comprises a leading edge plane forming a leading edge angle with the loft plane, wherein the front surface of each of the plurality of ridges being at least partly located between the leading edge plane and the rear, but not extending beyond the leading edge plane.

12. A golf club head comprising:

a crown, a sole, a toe end, a heel end, a face portion, a rear end, and a leading edge between the face portion and the crown; and

a turbulator including a plurality of ridges disposed on the crown, wherein each ridge of the plurality of ridges includes;

a front surface defining a portion of the ridge closest to the face portion, extending from near the face portion towards the rear end of the club head;

a rear surface defining a portion of the ridge closest to the rear of the club head, extending from behind the ridge apex towards the rear end of the club head;

a top surface extending between the front surface and the rear surface including a width extending in a direction from the heel end to the toe end of the golf club head;

a base positioned directly adjacent to the crown and extending across an entire length of the ridge in a direction from the front surface to the rear surface of the ridge; and

a ridge apex defined as the maximum height of the ridge measured in a direction perpendicular from the base of the ridge;

wherein

the width of the top surface ranges from 0.140 inch to 0.25 inch;

the width of the base ranges from 0.200 inch to 0.350 inch;

each of the plurality of ridges is oriented at an oblique angle between 20 and 70 degrees to the leading edge; and

the height of each of the plurality of ridges ranges from 0.02 to 0.2 inch.

13. The golf club head of claim 12, wherein the width of the top surface is 0.225 inch, and the width of the base is 0.25 inch.

14. The golf club head of claim 12, wherein the width of the top surface is at least 50-90% of the width of the base of the ridge.

15. The golf club head of claim 12, wherein each ridge of the plurality of ridges further includes a pair of side walls extending from the base to the top surface, and wherein each side wall tapers towards the top surface at an angle of no less than 60 degrees.

16. The golf club head of claim 12, wherein the top surface of each of the plurality of ridges includes a curved surface.

17. The golf club head of claim 12, wherein the top surface of each of the plurality of ridges includes a concave curvature in relation with the crown of the club head.

18. The golf club head of claim 12, wherein the top surface of each ridge of the plurality of ridges includes a convex curvature in relation with the crown of the club head.

19. The golf club head of claim 12, wherein the top surface of each ridge of the plurality of ridges includes a planar surface.

20. The golf club head of claim 12, wherein the plurality of ridges includes 6 ridges.