Vehicle camera cover assembly

• US 10,232,780 B1
• Filed: 10/25/2017
• Issued: 03/19/2019
• Est. Priority Date: 10/25/2017
• Status: Active Grant

• Current Assignee: Nissan Motor Co., Ltd.
• Original Assignee: Nissan North America Incorporated (Nissan Motor Co., Ltd.)
• Inventors: Francus, Neil, Chau, Chhay
• Primary Examiner(s): Romain, Pinel E
• Application Number:
  US15/793,219
• Time in Patent Office: 510 Days
• Field of Search: 296 111, 296 378
• CPC Class Codes: B60R 1/04 mounted inside vehicle B60R1/025, B60R1/08 take precedence
• CPC Class Codes: B60R 1/12 Mirror assemblies combined with other articles, e.g. clocks
• CPC Class Codes: B60R 11/04 Mounting of cameras operative during drive; Arrangement of controls thereof relative to the vehicle
• CPC Class Codes: B60R 2001/1253 with cameras, video cameras or video screens
• CPC Class Codes: B60R 2011/0026 Windows, e.g. windscreen

Abstract

A vehicle camera cover assembly includes a base bracket, an upper cover and a lower cover. The upper cover has an upper attachment section that aligns with and attaches to a first attachment section of the base bracket. The upper cover has a retention flange dimensioned and positioned to overlay an inner flange of the base bracket with the upper cover attached to the base bracket. The lower cover has a lower attachment section that removably connects to a second attachment section of the base bracket. The lower cover has an outer flange dimensioned and positioned such that with the upper cover and the lower cover installed to the base bracket, the outer flange covers and contacts the retention flange thereby confining the retention flange between the outer flange and the inner flange restricting movement of the upper cover relative to the lower cover and the base bracket.

Claims

1. A vehicle camera cover assembly, comprising

a base bracket having a windshield attachment surface and a cover attachment surface opposite the windshield attachment surface, the base bracket defining an opening dimensioned to encircle a base member of a rear-view mirror, the cover attachment surface having an upper portion with a first attachment section, a lower portion with a second attachment section and mid-portion with an inner flange extending therefrom at a location spaced apart from the first attachment section and the second attachment section;

an upper cover having an upper attachment section that aligns with and attaches to the first attachment section, the upper cover having a retention flange extending from one end thereof dimensioned and positioned to overlay the inner flange of the base bracket with the upper cover attached to the base bracket; and

a lower cover having a lower attachment section that aligns with and removably connects to the second attachment section, the lower cover having an outer flange dimensioned and positioned such that with the upper cover and the lower cover installed to the base bracket, the outer flange covers and contacts the retention flange thereby confining the retention flange between the outer flange and the inner flange restricting movement of the upper cover relative to the lower cover and the base bracket.

2. The vehicle camera cover assembly according to claim 1, wherein

the base bracket, the upper cover and the lower cover define a longitudinal direction when attached to one another, and

the outer flange defines a flat surface contacting a first side of the retention flange and the inner flange defines another flat surface contacting a second side of the retention flange, and

the outer flange of the lower cover has main portion that extends in the longitudinal direction and a lateral side portion that extends away from the main portion curving around an outer lateral edge of the retention flange such that the main portion prevents movement of the retention flange and the upper cover in a direction going toward the lateral side portion of the outer flange.

3. The vehicle camera cover assembly according to claim 2, wherein

the upper cover includes at least one stop projection adjacent to the retention flange that contacts the inner flange of the base bracket preventing forward movement of the upper cover in the longitudinal direction.

4. The vehicle camera cover assembly according to claim 1, wherein

the upper cover includes at least one stop projection adjacent to the retention flange that contacts the inner flange of the base bracket limiting movement of the upper cover relative to the base bracket.

5. The vehicle camera cover assembly according to claim 1, wherein

the upper attachment section includes two doghouse structures and the upper attachment sections includes two projections dimensioned to snap-fit to the doghouse structures.

6. The vehicle camera cover assembly according to claim 1, wherein

the lower attachment section includes a plurality of doghouse structures and the lower attachment sections includes a plurality of projections corresponding to the plurality of doghouse structures, the plurality of projections being dimensioned to snap-fit to the doghouse structures.

7. A vehicle camera cover assembly, comprising

a base bracket having a windshield attachment surface and a cover attachment surface opposite the windshield attachment surface, the base bracket defining an opening dimensioned to encircle a base member of a rear-view mirror, the cover attachment surface having an upper portion with a first attachment section, a lower portion with a second attachment section and mid-portion with a pair of inner flanges extending therefrom and spaced apart from one another with the opening located therebetween;

an upper cover having an upper attachment section that aligns with and attaches to the first attachment section, the upper cover having a pair of retention flanges extending from one end thereof dimensioned and positioned to overlay corresponding ones of the pair of inner flanges of the base bracket with the upper cover attached to the base bracket; and

a lower cover having a lower attachment section that aligns with and removably connects to the second attachment section, the lower cover having a pair of outer flanges dimensioned and positioned such that with the upper cover and the lower cover installed to the base bracket, the pair of outer flanges cover and contact corresponding ones of the pair of retention flanges thereby confining the pair of retention flanges between the corresponding ones of the pair of outer flanges and the corresponding ones of the inner flanges restricting movement of the upper cover relative to the lower cover.

8. The vehicle camera cover assembly according to claim 7, wherein

each of the pair of inner flanges of the base bracket includes an extending portion that extends away from the attachment surface, and a pressing surface extending from a distal end of the extending portion in a direction parallel to the attachment surface, the pressing surfaces contacting respective ones of the pair of retention flanges.

9. The vehicle camera cover assembly according to claim 8, wherein

the upper cover and lower cover extend in a longitudinal direction defined by the base bracket, the upper cover and the lower cover when attached to one another,

the pair of outer flanges of the lower cover each have a main portion that is spaced apart from and extends in a direction parallel to the longitudinal direction and a lateral side portion that extends away from the main portion curving around an outer lateral edge of corresponding ones of the pair of retention flanges such that the outer lateral edge prevents movement of the retention flanges and the upper cover in a direction going toward the lateral side portion of the outer flange.

10. The vehicle camera cover assembly according to claim 9, wherein

the upper cover includes a plurality of stop projections adjacent to the each of the pair of retention flanges that contacts the pair of inner flange of the base bracket preventing movement of the upper cover in the longitudinal direction relative to the base bracket.

11. The vehicle camera cover assembly according to claim 7, wherein

the upper attachment section includes two doghouse structures and the upper attachment sections includes two projections dimensioned to snap-fit to the doghouse structures, and

the lower attachment section includes a plurality of doghouse structures and the lower attachment sections includes a plurality of projections corresponding to the plurality of doghouse structures, the plurality of projections being dimensioned to snap-fit to the doghouse structures.

12. A vehicle camera cover assembly, comprising

a vehicle windshield;

a rear-view mirror having a base member fixed to the vehicle windshield;

a camera attached to the vehicle windshield proximate the base member of the rear-view mirror;

a base bracket fixed to the vehicle windshield with a portion of the base bracket encircling the base member of the rear-view mirror, the base bracket having an upper portion with a first attachment section, a lower portion with a second attachment section and a first inner flange;

an upper cover having an upper attachment section that aligns with and attaches to the first attachment section of the base bracket, the upper cover also defining a first retention flange; and

a lower cover having a lower attachment section that align with and removably connects to the second attachment section of the base bracket, the lower cover having a first outer flange dimensioned and positioned such that with the upper cover and the lower cover installed to the base bracket, the first outer flange covers and conceals the first retention flange of the upper cover, confining the first retention flange between the first outer flange and the first inner flange thereby restricting movement of the upper cover relative to the vehicle windshield and the lower cover, at least partially covering and concealing the camera.

13. The vehicle camera cover assembly according to claim 12, wherein

the base bracket defines an attachment surface that is fixed to the vehicle windshield, the attachment surface being approximately planar, and

the first inner flange of the base bracket includes a first extending portion that away from the attachment surface, and a first pressing surface extending from a distal end of the first extending portion in a direction parallel to the attachment surface, the first pressing surface contacting the first retention flange.

14. The vehicle camera cover assembly according to claim 12, wherein

the upper cover and lower cover extend in a vehicle longitudinal direction when attached to the base bracket along with vehicle windshield, and

the first outer flange of the lower cover has main portion that is spaced apart from and extends in a direction parallel to the vehicle windshield and a lateral side portion that extends from the main portion to the windshield such that the main portion prevents movement of the first retention flange of the upper cover in a direction away from the vehicle windshield, and the lateral side portion restricts lateral movement of the first retention flange of the upper cover in a direction parallel to the vehicle windshield.

15. The vehicle camera cover assembly according to claim 14, wherein

the upper cover includes at least one stop projection adjacent to the first retention flange that contacts the first inner flange of the base bracket preventing forward movement of the upper cover in the vehicle longitudinal direction.

16. The vehicle camera cover assembly according to claim 12, wherein

the upper cover includes at least one stop projection adjacent to the first retention flange that contacts the first inner flange of the base bracket limiting movement of the upper cover relative to the base bracket.

17. The vehicle camera cover assembly according to claim 12, wherein

the base bracket includes a second inner flange spaced apart from the first inner flange,

the upper cover includes a second retention flange spaced apart from the first retention flange;

and

the lower cover includes a second outer flange, with the second inner flange, the second retention flange and the second outer flange being positioned such that the second outer flange covers and conceals the second retention flange, confining the second retention flange between the second outer flange and the second inner flange thereby further restricting movement of the upper cover relative to the vehicle windshield and the lower cover.

18. The vehicle camera cover assembly according to claim 12, further comprising

a rain sensor attached to the vehicle windshield proximate the camera and the base member of the rear-view mirror such that one of the upper cover and the lower cover covers and conceals the rain sensor.

19. The vehicle camera cover assembly according to claim 18, wherein

the rain sensor includes an attachment bracket that is fixed to the vehicle windshield, with the rain sensor snap-fitted to the attachment bracket.

20. The vehicle camera cover assembly according to claim 12, wherein

the upper attachment section includes two doghouse structures and the upper attachment sections includes two projections dimensioned to snap-fit to the doghouse structures, and

the lower attachment section includes a plurality of doghouse structures and the lower attachment sections includes a plurality of projections corresponding to the plurality of doghouse structures, the plurality of projections being dimensioned to snap-fit to the doghouse structures.