Panel junction attachments for use in a structure with integrated insulation

• US 10,233,631 B2
• Filed: 02/05/2015
• Issued: 03/19/2019
• Est. Priority Date: 02/05/2014
• Status: Active Grant

• Current Assignee: Dee Bates, Steve Bates
• Original Assignee: Dee Bates, Steve Bates
• Inventors: Bates, Steve, Bates, Dee
• Primary Examiner(s): Ference, James M
• Application Number:
  US15/302,161
• Publication Number:
  US 20170073956A1
• Time in Patent Office: 1,503 Days
• Field of Search: 52274, 523097, 5230916, 5230911, 523099, 527931, 527941, 522931, 524041
• CPC Class Codes: E04B 1/24 the supporting parts consisting of metal
• CPC Class Codes: E04B 2/82 characterised by the manner in which edges are connected to the building; Means therefor; Special details of easily-removable partitions as far as related to the connection with other parts of the building
• CPC Class Codes: E04B 2001/2415 Brackets, gussets, joining plates
• CPC Class Codes: E04B 2001/2448 Connections between open section profiles
• CPC Class Codes: E04B 2001/2466 Details of the elongated load-supporting parts
• CPC Class Codes: E04B 2001/2481 Details of wall panels
• CPC Class Codes: E04B 2103/06 of metal
• CPC Class Codes: E04B 5/10 with metal beams or girders, e.g. with steel lattice girders E04B5/14 takes precedence
• CPC Class Codes: E04B 7/00 Roofs; Roof construction with regard to insulation structures for roofs as well as for floors E04B5/00; ceilings E04B9/00; greenhouses A01G9/14; large containers having floating covers B65D88/34; roof trusses, truss-like structures, joists E04C3/02; roof coverings E04D
• CPC Class Codes: E04C 2003/0452 H- or I-shaped
• CPC Class Codes: E04C 2003/046 L- or T-shaped
• CPC Class Codes: E04C 2003/0473 U- or C-shaped
• CPC Class Codes: E04C 3/07 at least partly of bent or otherwise deformed strip- or sheet-like material
• CPC Class Codes: E04C 3/292 the materials being wood and metal

Abstract

A structure with integrated insulation. The structure with integrated insulation includes a steel frame. The steel frame includes a first support beam and a second support beam. The structure with integrated insulation also includes an assembly with integrated insulation. The assembly with integrated insulation includes a first building panel with integrated insulation, the first building panel with integrated insulation being attached to the first support beam on the first surface of the first building panel with integrated insulation. The assembly with integrated insulation also includes a second building panel with integrated insulation. The second building panel with integrated insulation 4 includes an indentation in the first surface configured to receive at least a portion of the first building panel with integrated insulation. The second building panel with integrated insulation being attached to the second support beam on the second surface of the second building panel with integrated insulation.

Claims

1. A structure with integrated insulation, the structure with integrated insulation comprising:

a steel frame, the steel frame including;

a first vertical support beam; and

a second vertical support beam;

an assembly with integrated insulation, wherein the assembly with integrated insulation;

includes a first building panel with integrated insulation, the building panel with integrated insulation including;

a first surface;

a second surface, wherein the second surface is opposite the first surface;

a first edge, wherein;

the first edge is disposed between the first surface and the second surface; and

a second edge, wherein;

the second edge is disposed between the first surface and the second surface and is opposite the first edge; and

the first building panel with integrated insulation being attached to the first vertical support beam on the first surface of the first building panel with integrated insulation, wherein;

no portion of the first vertical support beam passes through the second surface of the first building panel; and

the attachment between the first vertical support beam and the first building panel with integrated insulation includes adhesive over an entirety of a web of the first vertical support beam in contact with the first building panel with integrated insulation;

includes a second building panel with integrated insulation, the building panel with integrated insulation including;

a first surface;

a second surface, wherein the second surface is opposite the first surface;

a first edge, wherein;

the first edge is disposed between the first surface and the second surface; and

a second edge, wherein;

the second edge is disposed between the first surface and the second surface and is opposite the first edge; and

an indentation in the first surface configured to receive at least a portion of the first building panel with integrated insulation;

the second building panel with integrated insulation being attached to the second vertical support beam on the second surface of the second building panel with integrated insulation, wherein;

no portion of the second vertical support beam passes through the first surface of the second building panel; and

the attachment between the second vertical support beam and the second building panel with integrated insulation includes adhesive over an entirety of a web of the second vertical support beam in contact with the second building panel with integrated insulation; and

a joint, wherein the joint;

includes a portion of the first building panel with integrated insulation being placed within the indentation in the first surface of the second building panel with integrated insulation;

includes adhesive over an entirety of adjoining surfaces of the portion of the first building panel with integrated insulation and the indentation in the first surface of the second building panel with integrated insulation; and

forms a thermal break; and

a covering, wherein the covering overlays an entirety of the first surface and the first vertical support beam.

2. The structure with integrated insulation of claim 1, wherein the first building panel with integrated insulation includes a wall panel with integrated insulation.

3. The structure with integrated insulation of claim 1, wherein the first building panel with integrated insulation includes a floor panel with integrated insulation.

4. The structure with integrated insulation of claim 1, wherein the first building panel with integrated insulation includes a roof panel with integrated insulation.

5. The structure with integrated insulation of claim 1, wherein the first vertical support beam includes a T-beam.

6. The structure with integrated insulation of claim 1, wherein the first vertical support beam includes an I-beam.

7. A structure with integrated insulation, the structure with integrated insulation comprising:

a steel frame, the steel frame including;

a first vertical support beam;

a second vertical support beam;

a third vertical support beam; and

a fourth vertical support beam;

an assembly with integrated insulation, wherein the assembly with integrated insulation;

includes a first building panel with integrated insulation, the building panel with integrated insulation including;

a first surface;

a second surface, wherein the second surface is opposite the first surface;

a first edge, wherein;

the first edge is disposed between the first surface and the second surface; and

a second edge, wherein;

the second edge is disposed between the first surface and the second surface and is opposite the first edge;

the first building panel with integrated insulation being attached to the first vertical support beam on the first surface of the first building panel with integrated insulation, wherein;

no portion of the first vertical support beam passes through the second surface of the first building panel; and

the attachment between the first vertical support beam and the first building panel with integrated insulation includes adhesive over an entirety of a web of the first vertical support beam in contact with the first building panel with integrated insulation;

the first building panel with integrated insulation being attached to the second vertical support beam on the second surface of the first building panel with integrated insulation, wherein;

no portion of the second vertical support beam passes through the first surface of the first building panel; and

the attachment between the second vertical support beam and the first building panel with integrated insulation includes adhesive over an entirety of a web of the second vertical support beam in contact with the first building panel with integrated insulation;

includes a second building panel with integrated insulation, the building panel with integrated insulation including;

a first surface;

a second surface,

wherein the second surface is opposite the first surface;

a first edge, wherein;

the first edge is disposed between the first surface and the second surface; and

a second edge, wherein;

the second edge is disposed between the first surface and the second surface and is opposite the first edge; and

an indentation in the first surface;

a c-channel attached within the indentation, wherein the c-channel is configured receive the first edge of the first building panel with integrated insulation;

wherein the c-channel includes adhesive on an entire surface of the c-channel in contact with the second building panel with integrated insulation forming a thermal break; and

a joint, wherein the joint;

includes the first edge of the first building panel with integrated insulation being placed within the c-channel;

includes adhesive over an entirety of adjoining surfaces of the first edge of the first building panel with integrated insulation and the c-channel; and

forms a thermal break;

the second building panel with integrated insulation being attached to the third vertical support beam on the first surface of the second building panel with integrated insulation, wherein;

no portion of the third vertical support beam passes through the second surface of the second building panel; and

the attachment between the third vertical support beam and the second building panel with integrated insulation includes adhesive over an entirety of a web of the third vertical support beam in contact with the second building panel with integrated insulation;

the second building panel with integrated insulation being attached to the fourth vertical support beam on the second surface of the second building panel with integrated insulation, wherein;

no portion of the fourth vertical support beam passes through the first surface of the second building panel; and

the attachment between the fourth vertical support beam and the second building panel with integrated insulation includes adhesive over an entirety of a web of the fourth vertical support beam in contact with the second building panel with integrated insulation.

8. The structure with integrated insulation of claim 7, wherein the c-channel is attached to the third vertical support beam.

9. The structure with integrated insulation of claim 7 further comprising an adhesive, wherein the adhesive covers an entire surface of the c-channel in contact with the first building panel with integrated insulation.

10. The structure with integrated insulation of claim 7, wherein the c-channel is approximately 4 inches wide and 1.5 inches high.

11. The structure with integrated insulation of claim 7, wherein the c-channel is approximately 6 inches wide and 1.5 inches high.

12. The structure with integrated insulation of claim 7, wherein the c-channel includes a c-channel junction.

13. The structure with integrated insulation of claim 7, wherein the c-channel is angled to match the pitch of a roof.

14. The structure with integrated insulation of claim 7 wherein the width of the c-channel is:

w₁=w×

√

{square root over (1+p²)}

where;

w₁ is the width of the c-channel

w is the width of the first building panel with integrated insulation; and

p is the pitch of the roof.

15. A structure with integrated insulation, the structure with integrated insulation comprising:

a steel frame, the steel frame including;

a first vertical support beam;

a second vertical support beam;

a third vertical support beam;

a fourth vertical support beam; and

a post;

an assembly with integrated insulation, wherein the assembly with integrated insulation;

includes a first building panel with integrated insulation, the building panel with integrated insulation including;

a first surface;

a second surface, wherein the second surface is opposite the first surface;

a first edge, wherein;

the first edge is disposed between the first surface and the second surface; and

a second edge, wherein;

the second edge is disposed between the first surface and the second surface and is opposite the first edge; and

a river configured to allow for the placement of a utility line within the wall panel with integrated insulation;

the first building panel with integrated insulation being attached to the first vertical support beam on the first surface of the first building panel with integrated insulation, wherein;

no portion of the first vertical support beam passes through the second surface of the first building panel; and

the attachment between the first vertical support beam and the first building panel with integrated insulation;

includes adhesive over an entirety of a web of the first vertical support beam in contact with the first building panel with integrated insulation; and

creates a thermal break;

the first building panel with integrated insulation being attached to the second vertical support beam on the second surface of the first building panel with integrated insulation, wherein;

no portion of the second vertical support beam passes through the first surface of the first building panel; and

the attachment between the second vertical support beam and the first building panel with integrated insulation;

includes adhesive over an entirety of a web of the second vertical support beam in contact with the first building panel with integrated insulation; and

creates a thermal break;

includes a second building panel with integrated insulation, the building panel with integrated insulation including;

a first surface;

a second surface, wherein the second surface is opposite the first surface;

a first edge, wherein;

the first edge is disposed between the first surface and the second surface; and

a second edge, wherein;

the second edge is disposed between the first surface and the second surface and is opposite the first edge; and

an indentation in the first surface configured to receive at least a portion of the first building panel with integrated insulation;

a joint, wherein the joint;

adjincludes the first edge of the first building panel with integrated insulation being placed within the indentation in the first surface of the second building panel with integrated insulation;

includes adhesive over an entirety of adjoining surfaces of the first edge of the first building panel with integrated insulation and the indentation in the first surface of the second building panel with integrated insulation; and

creates a thermal break;

the second building panel with integrated insulation being attached to the third vertical support beam on the first surface of the second building panel with integrated insulation, wherein;

no portion of the third vertical support beam passes through the second surface of the second building panel; and

the attachment between the third vertical support beam and the second building panel with integrated insulation;

includes adhesive over an entirety of a web of the third vertical support beam in contact with the second building panel with integrated insulation; and

creates a thermal break;

the second building panel with integrated insulation being attached to the fourth vertical support beam on the second surface of the second building panel with integrated insulation, wherein;

no portion of the fourth vertical support beam passes through the first surface of the second building panel; and

the attachment between the fourth vertical support beam and the second building panel with integrated insulation;

includes adhesive over an entirety of a web of the fourth vertical support beam in contact with the second building panel with integrated insulation; and

creates a thermal break;

a backing secured within the second building panel with integrated insulation, the backing configured to allow an external device to be attached to the second building panel with integrated insulation; and

a panel connection, the panel connection configured to attach the second edge of the second building panel with integrated insulation to the post.

16. The structure with integrated insulation of claim 15, wherein the backing includes a board.

17. The structure with integrated insulation of claim 15, wherein the backing is attached to the second vertical support beam.

18. The structure with integrated insulation of claim 15, wherein the backing is glued to the second building panel with integrated insulation.

19. The structure with integrated insulation of claim 15, wherein the backing is flush with the first surface of the second building panel with integrated insulation.

20. The structure with integrated insulation of claim 15, wherein the backing is recessed relative to the first surface of the second building panel with integrated insulation.