Pump control of closed cycle power generation system

• US 10,233,833 B2
• Filed: 12/28/2016
• Issued: 03/19/2019
• Est. Priority Date: 12/28/2016
• Status: Active Grant

• Current Assignee: Malta, Inc.
• Original Assignee: Malta, Inc.
• Inventors: Apte, Raj, Larochelle, Philippe
• Primary Examiner(s): Nguyen, Hoang
• Application Number:
  US15/392,653
• Publication Number:
  US 20180179960A1
• Time in Patent Office: 811 Days
• Field of Search: 60650, 60659, 60682-684
• CPC Class Codes: F02C 1/04 the working fluid being heated indirectly in a fluidised-bed combustor F02C3/205
• CPC Class Codes: F02C 1/10 Closed cycles
• CPC Class Codes: F02C 6/14 Gas-turbine plants having means for storing energy, e.g. for meeting peak loads
• CPC Class Codes: F03G 6/04 gaseous F03G6/064, F03G6/068 take precedence
• CPC Class Codes: F03G 6/064 having a gas turbine cycle, i.e. compressor and gas turbine combination
• CPC Class Codes: H02P 9/04 Control effected upon non-electric prime mover and dependent upon electric output value of the generator
• CPC Class Codes: Y02E 10/46 Conversion of thermal power into mechanical power, e.g. Rankine, Stirling or solar thermal engines
• CPC Class Codes: Y02E 20/14 Combined heat and power generation [CHP]

Abstract

Disclosed are systems and methods for pump control of a closed thermodynamic cycle system, such as a Brayton cycle. Operational parameters such as working fluid temperature, thermal fluid temperature, stream pressure, and power generation may be the basis for controlling a thermal fluid pump rate.

Claims

1. A power generation system comprising:

a closed cycle system comprising a working fluid flowing through, in sequence, a compressor, a first heat exchanger, a turbine, and a second heat exchanger in both a charge mode and a discharge mode;

a first pump configured to pump a first thermal fluid, at a variable flow rate based on a speed of the first pump, through the first heat exchanger and in thermal contact with the working fluid;

a generator driven by the turbine and configured to generate a quantity of electrical power;

a first control device operatively connected to the first pump and configured to control the speed of the first pump;

at least one sensor, wherein each sensor is configured to determine and report an operating condition; and

a controller in communication with the first control device and with the at least one sensor, wherein the controller is configured to receive the reported operating condition of each sensor and, based on at least one reported operating condition, direct the first control device to adjust the speed of the first pump.

2. The power generation system of claim 1, wherein the closed cycle system is a closed Brayton cycle system.

3. The power generation system of claim 1,

wherein the first heat exchanger comprises a working fluid inlet, a working fluid outlet, a thermal fluid inlet, and a thermal fluid outlet,

wherein the at least one sensor comprises:

(i) a first sensor configured to determine and report a first temperature at the working fluid outlet, and (ii) a second sensor configured to determine and report a second temperature at the thermal fluid inlet,

wherein the controller is operable to determine an approach temperature of the first heat exchanger as a difference between the second temperature and the first temperature, and

wherein the controller is configured to, based on the determined approach temperature, direct the first control device to adjust the speed of the first pump.

4. The power generation system of claim 3, wherein the controller is configured to direct the first control device to increase the first pump'"'"'s speed when the determined approach temperature is above a first value and to decrease the speed of the first pump when the determined approach temperature is below a second value.

5. The power generation system of claim 1,

wherein the generator is configured to deliver the quantity of electrical power to an energy grid system,

wherein the at least one sensor comprises:

(i) a first sensor configured to determine and report an energy grid system phase value, and (ii) a second sensor configured to determine and report a generated electrical power phase value,

wherein the controller is operable to determine a phase difference between the energy grid system phase value and the generated electrical power phase value, and

wherein the controller is configured to, based on the phase difference, direct the one or more control devices to adjust the speed of the first pump.

6. The power generation system of claim 1,

wherein the generator comprises an alternator,

wherein the at least one sensor is configured to determine and report a current phase value at the alternator and a voltage phase value at the alternator,

wherein the controller is operable to determine a phase difference between the current phase value and the voltage phase value, and

wherein the controller is configured to, based on the phase difference, direct the one or more control devices to adjust the speed of the first pump.

7. The power generation system of claim 1,

wherein the generator comprises:

an alternator, and power electronics,

wherein the at least one sensor is configured to determine and report an alternator phase value and a power electronics phase value,

wherein the controller is operable to determine a phase difference between the alternator phase value and the power electronics phase value, and

wherein the controller is configured to, based on the phase difference, direct the one or more control devices to adjust the speed of the first pump.

8. The power generation system of claim 1, wherein the first heat exchanger is a hot-side heat exchanger disposed downstream of the compressor and upstream of the turbine.

9. The power generation system of claim 1, wherein the second heat exchanger is a cold-side heat exchanger disposed downstream of the turbine and upstream of the compressor.

10. The power generation system of claim 1, further comprising a recuperative heat exchanger, wherein working fluid downstream of the compressor is in thermal contact with working fluid downstream of the turbine.

11. The power generation system of claim 1, further comprising:

a second pump, wherein the second pump pumps a second thermal fluid, at a variable flow rate based on a speed of the second pump, through the second heat exchanger and in thermal contact with the working fluid; and

a second control device operatively connected to the second pump and configured to control the speed of the second pump,

wherein the controller is in communication with the second control device, wherein the controller is further configured to receive the reported operating condition of each sensor and, based on at least one reported operating condition, direct the second control device to adjust the speed of the second pump.

12. The power generation system of claim 1, wherein the one or more operating conditions are selected from the group consisting of first heat exchanger working fluid inlet temperature, first heat exchanger working fluid outlet temperature, first heat exchanger thermal fluid inlet temperature, first heat exchanger thermal fluid outlet temperature, first heat exchanger approach temperature, second heat exchanger working fluid inlet temperature, second heat exchanger working fluid outlet temperature, second heat exchanger thermal fluid inlet temperature, second heat exchanger thermal fluid outlet temperature, second heat exchanger approach temperature, recuperative heat exchanger inlet temperature, recuperative heat exchanger outlet temperature, recuperative heat exchanger approach temperature, working fluid pressure downstream of the compressor and upstream of the turbine, working fluid pressure downstream of the turbine and upstream of the compressor, compressor torque, turbine torque, generator torque, compressor RPM, turbine RPM, generator RPM, quantity of electrical power, and generated electrical power phase, or a combination thereof.

13. A power generation system comprising:

a closed cycle system comprising a working fluid circulating through, in sequence, at least a hot-side heat exchanger, a turbine, a recuperative heat exchanger, a cold-side heat exchanger, and a compressor in both a charge mode and a discharge mode, wherein the compressor is driven by the turbine;

a hot-side pump, wherein the hot-side pump pumps a first thermal fluid at a variable flow rate based on a speed of the hot-side pump, through the hot-side heat exchanger and in thermal contact with the working fluid;

a generator driven by the turbine and configured to generate a quantity of electrical power;

a first control device operatively connected to the hot-side pump and configured to control the speed of the hot-side pump;

a first sensor configured to determine and report a first temperature at a working fluid outlet of the hot-side heat exchanger;

a second sensor configured to determine and report a second temperature at a thermal fluid inlet of the hot-side heat exchanger; and

a controller in communication with the first sensor, the second sensor, and the first control device, wherein the controller is operable to determine an approach temperature of the hot-side heat exchanger as a difference between the second temperature and the first temperature, and wherein first controller is configured to direct the first control device to increase the speed of the hot-side pump when the determined approach temperature is above a desired value.

14. The power generation system of claim 13 further comprising:

a cold-side pump, wherein the cold-side pump pumps a second thermal fluid through the cold-side heat exchanger and in thermal contact with the working fluid; and

a heat rejection device, wherein the second thermal fluid flows through the heat rejection device after exiting the cold-side heat exchanger, ejecting some heat in the second thermal fluid to another medium.

15. The power generation system of claim 14 further comprising:

a second control device operatively connected to the cold-side pump and configured to control a speed of the cold-side pump;

a third sensor configured to determine and report a third temperature at a working fluid outlet of the cold-side heat exchanger; and

a fourth sensor configured to determine and report a fourth temperature at a thermal fluid inlet of the cold-side heat exchanger,

wherein the controller is in communication with the third sensor, the fourth sensor, and the second control device, wherein the controller is operable to determine an approach temperature of the cold-side heat exchanger as a difference between the fourth temperature and the third temperature, and wherein the controller is configured to direct the second control device to increase the speed of the cold-side pump when the determined approach temperature of the cold-side heat exchanger is above a desired value.

16. A method comprising:

circulating a working fluid through a closed Brayton cycle system comprising a first heat exchanger, a turbine, a second heat exchanger, and a compressor, wherein the working fluid flows through, in sequence, the compressor, the first heat exchanger, the turbine, and the second heat exchanger in both a charge mode and a discharge mode;

pumping a variable flow rate of a first thermal fluid through the first heat exchanger, wherein the first thermal fluid is in thermal contact with the working fluid;

determining an operating condition of the closed Brayton cycle system; and

adjusting the variable flow rate of the first thermal fluid based on the operating condition.

17. The method of claim 16, wherein adjusting the variable flow rate comprises directing a pump pumping the first thermal fluid to change a speed of the pump.

18. The method of claim 17,

wherein determining an operating condition of the closed Brayton cycle system comprises determining an approach temperature of the first heat exchanger, and

wherein adjusting the variable flow rate of the first thermal fluid based on the operating condition comprises increasing the speed of the pump when the determined approach temperature is above a first value.

19. The method of claim 16 further comprising:

generating a quantity of electrical power via a generator driven by the turbine; and

delivering electrical power generated by the generator to a grid system,

wherein determining an operating condition of the closed Brayton cycle system comprises determining a phase difference between the grid system and the generated quantity of electrical power, and

wherein adjusting the variable flow rate of the first thermal fluid based on the operating condition comprises;

based on the determined phase difference, adjusting the variable flow rate of the first thermal fluid by directing a pump pumping the first thermal fluid to change a speed of the pump.

20. The method of claim 16 further comprising:

generating a quantity of electrical power via a generator driven by the turbine,

wherein determining an operating condition of the closed Brayton cycle system comprises determining the quantity of electrical power generated by the generator, and

wherein adjusting the variable flow rate of the first thermal fluid based on the operating condition comprises;

based on a difference between the quantity of generated electrical power and a desired quantity of electrical power, adjusting the variable flow rate of the first thermal fluid by directing a pump pumping the first thermal fluid to change a speed of the pump.