Compressing device

• US 10,234,183 B2
• Filed: 07/08/2015
• Issued: 03/19/2019
• Est. Priority Date: 09/05/2014
• Status: Active Grant

• Current Assignee: Klaus Schmidt
• Original Assignee: Kobe Steel Limited
• Inventors: Hashimoto, Koichiro, Nishimura, Kazumasa, Adachi, Shigeto, Narukawa, Yutaka, Matsuda, Haruyuki, Kakiuchi, Tetsuya, Tsuboi, Noboru, Fukuhara, Kazunori
• Primary Examiner(s): Raymond, Keith
• Assistant Examiner(s): Tavakoldavani, Kamran
• Application Number:
  US14/793,922
• Publication Number:
  US 20160069600A1
• Time in Patent Office: 1,350 Days
• CPC Class Codes: F01K 13/02 Controlling, e.g. stopping or starting
• CPC Class Codes: F04C 23/006 having complementary function
• CPC Class Codes: F04C 29/04 Heating; Cooling of machines or engines in general F01P; Heat insulation heat insulation in general F16L59/00
• CPC Class Codes: F25B 41/20 Disposition of valves, e.g. of on-off valves or flow control valves expansion valves F25B41/31
• CPC Class Codes: F25B 41/24 Arrangement of shut-off valves for disconnecting a part of the refrigerant cycle, e.g. an outdoor part
• CPC Class Codes: F25B 49/02 for compression type machines, plants or systems

Abstract

A compressing device of the present invention comprises a compressor, a heat exchanger, an expander, a power recovery unit, a condenser, a pump, a bypass flow passage for bypassing the expander, and a bypass valve. When a bypass condition for allowing a working medium to circulate through the bypass flow passage is satisfied, the bypass valve is caused to be opened, thereby allowing the working medium to circulate between the heat exchanger and the condenser through the bypass flow passage. As a result, a compressed gas discharged from the compressor is cooled by the working medium in the heat exchanger. This configuration makes it possible to cool the compressed gas by the working medium in the heat exchanger regardless of operation conditions of the expander.

Claims

1. A compressing device comprising:

a compressor for compressing a gas; and

a heat energy recovery unit for recovering heat energy of a compressed gas discharged from the compressor by employing a Rankine cycle using a working medium,

wherein the heat energy recovery unit includes;

a heat exchanger for recovering heat of the compressed gas by exchanging heat between the compressed gas and the working medium;

an expander for expanding the working medium that is heat-exchanged with the compressed gas in the heat exchanger;

a power recovery unit for recovering a power from the expander;

a condenser for condensing the working medium flowing out of the expander;

a circulation flow passage for connecting the heat exchanger, the expander, the condenser, and the pump;

a bypass flow passage for bypassing the expander, the bypass flow passage being connected to the circulation flow passage between the heat exchanger and the expander, and also being connected to the circulation flow passage between the expander and the condenser, whereby the working medium can bypass the expander by flowing in the bypass flow passage;

a bypass valve for opening and closing the bypass flow passage;

a shut-off valve for shutting off an inflow of the working medium into the expander, wherein the shut-off valve is provided in the circulation flow passage at a location between the expander and the point of connection of the bypass flow passage to the circulation flow passage between the heat exchanger and the expander;

a control unit for switching the bypass valve and shut-off valve between a state where the working medium is circulated in the circulation flow passage through the expander and a state where the working medium is circulated in the circulation flow passage through the bypass flow passage;

a temperature sensor for detecting a temperature of the working medium, arranged between the heat exchanger and the expander in the circulation flow passage; and

a pressure sensor for detecting a pressure of the working medium, arranged between the heat exchanger and the expander in the circulation flow passage,

wherein the control unit;

calculates a superheat degree of the working medium between the heat exchanger and the expander using the temperature obtained by the temperature sensor and the pressure obtained by the pressure sensor; and

adjusts an inflow amount of the working medium into the heat exchanger so that the superheat degree becomes a predetermined lower limit value or more, the predetermined lower limit value being greater than or equal to zero, and also becomes a predetermined upper limit value or less, by controlling a rotation speed of the pump during the state where the working medium is circulated in the circulation flow passage through the bypass flow passage.

2. The compressing device according to claim 1,

wherein the control unit stops the expander and also performs a control so as to circulate the working medium in the circulation flow passage through the bypass flow passage, when a predetermined stop condition of the expander is satisfied.

3. The compressing device according to claim 1,

wherein the heat exchanger includes:

a gas flow passage through which the compressed gas discharged from the compressor flows;

a first flow passage through which the working medium flows, arranged in a position capable of exchanging heat between the working medium and the compressed gas; and

a second flow passage through which a cooling fluid for cooling the compressed gas flows, arranged in a position capable of exchanging heat between the cooling fluid and the compressed gas.

4. The compressing device according to claim 3,

wherein the first flow passage is arranged on an upstream side of the second flow passage in a flow direction of the compressed gas in the heat exchanger.

5. The compressing device according to claim 3,

wherein:

the gas flow passage is an inner space of a casing of the heat exchanger;

the first flow passage and the second flow passage are tubes extending in the inner space in a meandering manner; and

a plurality of fins are formed on outer wall faces of the first flow passage and the second flow passage.

7. The compressing device according to claim 1, further comprising an expansion valve in the bypass flow passage.

6. A compressing device comprising:

a compressor for compressing a gas; and

a heat energy recovery unit for recovering heat energy of a compressed gas discharged from the compressor by employing a Rankine cycle using a working medium,

wherein the heat energy recovery unit includes;

a heat exchanger for recovering heat of the compressed gas by exchanging heat between the compressed gas and the working medium;

an expander for expanding the working medium that is heat-exchanged with the compressed gas in the heat exchanger;

a power recovery unit for recovering a power from the expander;

a condenser for condensing the working medium flowing out of the expander;

a circulation flow passage for connecting the heat exchanger, the expander, the condenser, and the pump;

a bypass flow passage for bypassing the expander, the bypass flow passage being connected to the circulation flow passage between the heat exchanger and the expander, and also being connected to the circulation flow passage between the expander and the condenser, whereby the working medium can bypass the expander by flowing in the bypass flow passage;

a bypass valve for opening and closing the bypass flow passage;

a shut-off valve for shutting off an inflow of the working medium into the expander, wherein the shut-off valve is provided in the circulation flow passage at a location between the expander and the point of connection of the bypass flow passage to the circulation flow passage between the heat exchanger and the expander;

a control unit for switching the bypass valve and shut-off valve between a state where the working medium is circulated in the circulation flow passage through the expander and a state where the working medium is circulated in the circulation flow passage through the bypass flow passage;

a temperature sensor for detecting a temperature of the working medium, arranged between the heat exchanger and the expander in the circulation flow passage; and

a pressure sensor for detecting a pressure of the working medium, arranged between the heat exchanger and the expander in the circulation flow passage,

wherein the control unit comprises;

means for calculating a superheat degree of the working medium between the heat exchanger and the expander using the temperature obtained by the temperature sensor and the pressure obtained by the pressure sensor; and

means for controlling a rotation speed of the pump during the state where the working medium is circulated in the circulation flow passage through the bypass flow passage, such that the superheat degree becomes a predetermined lower limit value or more, the predetermined lower limit value being greater than or equal to zero, and also such that the superheat degree becomes a predetermined upper limit value or less.