Slot-based fenestration unit monitoring apparatus and methods

• US 10,234,307 B1
• Filed: 12/30/2015
• Issued: 03/19/2019
• Est. Priority Date: 01/05/2015
• Status: Active Grant

• Current Assignee: Andersen Corporation
• Original Assignee: Andersen Corporation
• Inventors: McGruder, Ross, Buege, Chris
• Primary Examiner(s): Nguyen, Phung
• Application Number:
  US14/983,754
• Time in Patent Office: 1,175 Days
• CPC Class Codes: E05B 17/06 Templates for marking the position of apertures in fittings of wings or frames; Apparatus for installation of a lockset drill jigs B23B47/28; mortised work B27F5/12; templates for hinges E05D11/0009
• CPC Class Codes: E05B 2047/0067 Monitoring
• CPC Class Codes: E05B 2047/0068 Door closed
• CPC Class Codes: E05B 2047/0091 Retrofittable electric locks, e.g. an electric module can be attached to an existing manual lock
• CPC Class Codes: E05C 9/021 with rack and pinion mechanism
• CPC Class Codes: H01H 11/005 of reed switches
• CPC Class Codes: H01H 3/42 using cam or eccentric
• CPC Class Codes: H01H 36/0013 characterised by the co-operation between reed switch and permanent magnet; Magnetic circuits
• CPC Class Codes: H01H 36/0046 Limit switches, also fail-safe operation or anti-tamper considerations

Abstract

Fenestration unit monitoring apparatus configured to retrofit an existing fenestration unit to incorporate components that are capable of monitoring the locked or unlocked status of the existing lock assembly and/or the panel position status of a movable panel of the fenestration unit. The fenestration unit monitoring apparatus described herein may provide a relatively easy and aesthetically pleasing option to monitor the lock status and/or panel status of an existing fenestration unit with an existing lock assembly already located thereon. The fenestration unit monitoring apparatus may be inserted into an existing lock assembly slot in a frame member of an existing fenestration unit that already contains a lock assembly without requiring removal of the lock assembly from the lock assembly slot.

Claims

1. A fenestration unit monitoring apparatus configured for retrofitting an existing fenestration unit having a lock assembly located in a lock assembly slot in a frame member of a fenestration unit panel, the fenestration unit monitoring apparatus comprising:

a device body configured for insertion into the lock assembly slot in the frame member of the fenestration unit panel when the lock assembly slot is occupied by the lock assembly, wherein the device body comprises a leading edge, a trailing edge, a first end located between the leading edge and the trailing edge, and a second end located between the leading edge and the trailing edge;

a bezel attached to the device body and positioned along the trailing edge of the device body such that device body and bezel are configured for insertion of the leading edge of the device body into the lock assembly slot ahead of the trailing edge;

a lock cavity defined in the leading edge of the device body between the first and second ends, wherein the lock cavity is positioned and sized to receive a portion of the lock assembly located in the lock assembly slot of the frame member when the device body is located in the lock assembly slot of the frame member with the bezel located proximate a surface of the frame member;

a monitor body attached to the device body, wherein the monitor body comprises;

a lock status sensor operably attached to the monitor body, wherein the lock status sensor is configured to detect when the lock assembly is in a locked state;

a panel position sensor attached to the monitor body, the panel position sensor configured to detect a position of the fenestration unit panel;

a controller attached to the monitor body, wherein the controller is operably connected to the lock status sensor and the panel position sensor, and wherein the controller is configured to;

receive a lock signal from the lock status sensor when the lock assembly is in the locked state;

receive a panel position signal from the panel position sensor when the panel position sensor detects presence of the second panel; and

provide an indication of a status of one or both of the lock signal and the panel position signal.

2. The apparatus according to claim 1, wherein the bezel comprises a lock arm aperture aligned with the trailing edge of the device body and offset to one side of the device body such that a lock arm of the lock assembly passes over one side of the device body when moving into and out of the locked position.

3. The apparatus according to claim 2, wherein the apparatus further comprises an indicator light mounted on the monitor body in a location such that the indicator light is visible through the lock arm aperture when the device body is located in the lock assembly slot.

4. The apparatus according to claim 1, wherein the lock status sensor is located closer to the lock cavity than either of the first end or the second end of the of the device body.

5. The apparatus according to claim 1, wherein the apparatus further comprises a transmitter located on the monitor body and operably connected to the controller, wherein providing an indication of the status of the lock signal, the status of the panel position signal, or the status of both the lock signal and the panel position signal comprises actuating the transmitter to transmit one or more control signals, wherein the one or more control signals are indicative of the status of the lock signal, the status of the panel position signal, or the status of both the lock signal and the panel position signal.

6. The apparatus according to claim 5, wherein the transmitter is operably connected to an antenna operably attached to the monitor body.

7. The apparatus according to claim 1, wherein the lock status sensor comprises a proximity sensor configured to detect the presence of a lock component of the lock assembly when the lock assembly is in the locked state.

8. The apparatus according to claim 1, wherein the lock status sensor comprises a magnetic switch mounted on the monitor body.

9. The apparatus according to claim 1, wherein the panel position sensor is attached to the monitor body at a location closer to the leading edge of the device body than the trailing edge of the device body.

10. The apparatus according to claim 9, wherein the panel position sensor comprises a magnetic switch.

11. The apparatus according to claim 9, wherein the apparatus further comprises a plunger assembly separate and discrete from the device body, wherein the plunger assembly is configured for insertion into a bore located in the frame member proximate the leading edge of the device body, wherein the plunger assembly comprises:

a plunger mounted for movement along a plunger axis within a housing;

a permanent magnet attached to the plunger such that the permanent magnet moves along the plunger axis with the plunger; and

a biasing element located in the housing, the biasing element exerting a biasing force moving the plunger to a first position in which the plunger extends out of the housing, wherein the plunger is configured to move into a second position in the housing along the plunger axis when the plunger is acted on by a force acting on the plunger against the biasing force;

and wherein the permanent magnet activates the magnetic switch when the plunger is in the second position but does not activate the magnetic switch when the plunger is in the first position.

12. A method of installing a fenestration unit monitoring apparatus on an existing fenestration unit having a lock assembly located in a lock assembly slot in a frame member of a fenestration unit panel, the method comprising:

inserting a device body into the lock assembly slot in the frame member of the fenestration unit panel when the lock assembly slot is occupied by the lock assembly, wherein the device body comprises a leading edge, a trailing edge, a first end located between the leading edge and the trailing edge and a second end located between the leading edge and the trailing edge, and further wherein inserting the device body into the lock assembly slot comprises inserting the leading edge of the device body into the lock assembly slot while the trailing edge of the device body is attached to a bezel;

wherein inserting the device body into the lock assembly slot positions the bezel on an outer surface of the frame member;

wherein the device body comprises a lock cavity defined in the leading edge of the device body between the first and second ends, wherein inserting the device body into the lock assembly slot positions the lock cavity in the lock assembly slot such that the lock cavity receives a portion of the lock assembly located in the lock assembly slot;

and wherein inserting the device body in the lock assembly slot positions a monitor body within the lock assembly slot, wherein the monitor body is attached to the device body, wherein the monitor body comprises;

a lock status sensor operably attached to the monitor body, wherein the lock status sensor is configured to detect when the lock assembly is in a locked state;

a panel position sensor attached to the monitor body, the panel position sensor configured to detect a position of the fenestration unit panel;

a controller attached to the monitor body, wherein the controller is operably connected to the lock status sensor and the panel position sensor, and wherein the controller is configured to;

receive a lock signal from the lock status sensor when the lock assembly is in the locked state;

receive a panel position signal from the panel position sensor when the panel position sensor detects presence of the second panel; and

provide an indication of a status of one or both of the lock signal and the panel position signal.

13. The method according to claim 12, wherein the bezel comprises a lock arm aperture aligned with the trailing edge of the device body and offset to one side of the device body such that a lock arm of the lock assembly passes over one side of the device body when moving into and out of the locked position.

14. The method according to claim 13, wherein the apparatus further comprises an indicator light mounted on the monitor body in a location such that the indicator light is visible through the lock arm aperture when the device body is located in the lock assembly slot.

15. The method according to claim 12, wherein the lock status sensor is located closer to the lock cavity than either of the first end or the second end of the of the device body.

16. The method according to claim 12, wherein the apparatus further comprises a transmitter located on the monitor body and operably connected to the controller, wherein providing an indication of the status of the lock signal, the status of the panel position signal, or the status of both the lock signal and the panel position signal comprises actuating the transmitter to transmit one or more control signals, wherein the one or more control signals are indicative of the status of the lock signal, the status of the panel position signal, or the status of both the lock signal and the panel position signal.

17. The method according to claim 16, wherein the transmitter is operably connected to an antenna located on the monitor body.

18. The method according to claim 12, wherein the lock status sensor comprises a magnetic switch mounted on the monitor body.

19. The method according to claim 12, wherein the panel position sensor is attached to the monitor body at a location closer to the leading edge of the device body than the trailing edge of the device body.

20. The method according to claim 12, wherein the panel position sensor comprises a magnetic switch and wherein the method further comprises:

forming a plunger bore in the frame member proximate the lock assembly slot, wherein the plunger bore is isolated from the lock assembly slot and positioned proximate the leading edge of the device body;

inserting a plunger assembly into the plunger bore, wherein the plunger assembly comprises;

a plunger mounted for movement along a plunger axis within a housing;

a permanent magnet attached to the plunger such that the permanent magnet moves along the plunger axis with the plunger; and

a biasing element located in the housing, the biasing element exerting a biasing force moving the plunger to a first position in which the plunger extends out of the housing, wherein the plunger is configured to move into a second position in the housing along the plunger axis when the plunger is acted on by a force acting on the plunger against the biasing force;

and wherein the permanent magnet activates the magnetic switch when the plunger is in the second position but does not activate the magnetic switch when the plunger is in the first position.