Expandable support member for an article of footwear

• US 10,238,178 B2
• Filed: 06/13/2016
• Issued: 03/26/2019
• Est. Priority Date: 06/17/2015
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Holt, Scott C.
• Primary Examiner(s): Vonch, Jeffrey A
• Application Number:
  US15/180,280
• Publication Number:
  US 20160366978A1
• Time in Patent Office: 1,016 Days
• Field of Search: None
• CPC Class Codes: A43B 1/04 braided, knotted, knitted or crocheted
• CPC Class Codes: A43B 23/00 Uppers; Boot legs; Stiffeners; Other single parts of footwear
• CPC Class Codes: A43B 23/0235 Different layers of different material
• CPC Class Codes: A43B 23/027 with a part of the upper particularly flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 23/0275 with a part of the upper particularly rigid, e.g. resisting articulation or torsion
• CPC Class Codes: A43B 3/26 adjustable as to length or size
• CPC Class Codes: A43B 7/085 in the upper
• CPC Class Codes: B32B 2437/02 Gloves, shoes
• CPC Class Codes: B32B 3/266 characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
• CPC Class Codes: B32B 5/026 Knitted fabric
• CPC Class Codes: B32B 5/04 characterised by a layer being specifically extensible by reason of its structure or arrangement , e.g. by reason of the chemical nature of the fibres or filaments
• CPC Class Codes: Y10T 428/24 Structurally defined web or sheet [e.g., overall dimension, etc.]
• CPC Class Codes: Y10T 428/24298 Noncircular aperture [e.g., slit, diamond, rectangular, etc.]
• CPC Class Codes: Y10T 428/24306 Diamond or hexagonal
• CPC Class Codes: Y10T 428/24314 Slit or elongated
• CPC Class Codes: Y10T 428/24322 Composite web or sheet
• CPC Class Codes: Y10T 428/24331 including nonapertured component
• CPC Class Codes: Y10T 442/40 Knit fabric [i.e., knit strand or strip material]

Abstract

An expandable support member for an article of footwear includes a plurality of expansion components that are joined together. The support member can be expandable between a contracted position and an expanded position. The plurality of expansion components are configured to expand along a non-linear path when the support member moves between the contracted position and the expanded position.

Claims

1. An expandable support member for an article of footwear, the support member movable between a contracted position and an expanded position, the support member spanning along a first axis and a second axis when in the contracted position, the support member having a thickness measured along a third axis when in the contracted position, the third axis being orthogonal to the first axis and the second axis, the support member comprising:

a plurality of expansion components;

a plurality of intermediate junctions that join adjacent pairs of the plurality of expansion components;

a plurality of external openings, each of the plurality of external openings extending from a respective one of the plurality of intermediate junctions to an outer periphery of the support member; and

a plurality of internal openings that divide respective ones of the plurality of expansion components into a first strip member and a second strip member that are joined at a first end junction and a second end junction;

wherein, in the contracted position, the plurality of external openings are external slits

wherein, in the expanded position, the plurality of external openings are opened to space apart adjacent pairs of the plurality of expansion components proximate the outer periphery of the support member

wherein, in the contracted position, the plurality of internal openings are internal slits

wherein, in the expanded position, the plurality of internal openings are opened to space apart the respective first strip member and the respective second strip member;

wherein the plurality of expansion components expand and curve about the third axis when the support member moves between the contracted position and the expanded position,

wherein the plurality of internal slits extend between the first end junction and the second end junction of respective expansion components;

wherein the first end junction and the second end junction of the plurality of expansion components partially define the outer periphery of the support member;

wherein the plurality of expansion components are arranged in a row extending along the first axis; and

wherein, in a contracted position, the first end junctions of adjacent ones of the plurality of expansion components are offset along the second axis such that the defined outer periphery is uneven.

2. The support member of claim 1, wherein the plurality of expansion components includes a first expansion component, a second expansion component, and a third expansion component;

wherein the first, second, and third expansion components are adjacently arranged in the row extending along the first axis;

wherein the plurality of intermediate junctions includes a first intermediate junction that joins the first and second expansion components;

wherein the plurality of intermediate junctions includes a second intermediate junction that joins the second and third expansion components; and

wherein in the contracted position, the first and second intermediate junctions are offset along the second axis.

3. The support member of claim 2, wherein the first strip member of the second expansion component includes a first upper segment and a first lower segment that are joined at the first intermediate junction;

wherein the second strip member of the second expansion component includes a second upper segment and a second lower segment that are joined at the second intermediate junction;

wherein the first upper segment and the second upper segment are joined at a first end junction;

wherein the first lower segment and the second lower segment are joined at a second end junction;

wherein a first combined length of the first upper segment and the first lower segment is substantially equal to a second combined length of the second upper segment and the second lower segment.

4. The support member of claim 3, wherein the first upper segment, the first lower segment, the second upper segment, and the second lower segment cooperate to form a diamond-like shape in the expanded position.

5. The support member of claim 3, wherein the first upper segment and the first lower segment are substantially straight and aligned in the contracted position;

and

wherein the second upper segment and the second lower segment are substantially straight and aligned in the contracted position.

6. The support member of claim 1, wherein adjacent ones of the plurality of expansion components have different lengths as measured from the respective first end junction to the respective second end junction along the second axis when in the contracted position.

7. The support member of claim 1, wherein at least one of the plurality of internal slits and the plurality of external slits is a cut slit.

8. The support member of claim 1, further comprising a textile element that defines the plurality of expansion components and the plurality of intermediate junctions.

9. The support member of claim 8, wherein the textile element is a knit element formed of unitary knit construction.

10. The support member of claim 9, wherein the textile element is a warp knit element formed of unitary warp knit construction.

11. The support member of claim 1, wherein the plurality of expansion components are arranged in a row;

and

wherein, in the expanded position, the row of expansion components extend from a medial side of an upper of the article of footwear, across a forefoot region of the upper, to a lateral side of the upper.

12. The support member of claim 11, wherein

of the first end junctions of the plurality of expansion components are disposed proximate a throat of the upper;

and

wherein the second end junctions of the plurality of expansion components are disposed proximate a lower area of the upper that is attached to a sole structure of the article of footwear.

13. The support member of claim 1, wherein the first strip member of one of the plurality of expansion components has a first width;

wherein the first strip member of another of the plurality of expansion components has a second width that is different from the first width.

14. The support member of claim 1, further comprising an expansion region and a continuous region;

wherein the expansion region includes the plurality of expansion components; and

wherein the plurality of expansion components are absent from the continuous region.

15. An expandable support member providing support for an upper of an article of footwear, the support member being movable along an expansion direction between an expanded position and a contracted position, the support member defining a transverse direction that is transverse to the expansion direction, the support member comprising:

a plurality of expansion components that are arranged in a row generally along the expansion direction, the plurality of expansion components each including a first strip member and a second strip member that extend from a first peripheral edge to a second peripheral edge of the expandable support member that is located opposite the first peripheral edge and are;

(i) separated along a portion of a length of the expansion component by an internal opening, and (ii) joined by a first end junction and a second end junction, the plurality of expansion components including at least a first expansion component, a second expansion component, and a third expansion component;

a first intermediate junction that joins the second strip member of the first expansion component to the first strip member of the second expansion component;

a second intermediate junction that joins the second strip member of the second expansion component to the first strip member of the third expansion component;

a first external opening separating the first and second expansion components; and

a second external opening separating the second and third expansion components;

wherein, in the contracted position, at least one internal opening of the first, second, and third expansion components is an internal slit;

wherein, in the contracted position, the first end junctions of the first, second, and third expansion components are offset from each other in the transverse direction and the second end junctions of the first, second, and third expansion components are offset from each other in the transverse direction;

wherein, in the contracted position, the first end junctions of the first, second, and third expansion components cooperate to define the first peripheral edge of the support member and the second end junctions of the first, second, and third expansion components cooperate to define the second peripheral edge, the first and second peripheral edges being staggered;

wherein the first external opening, in the contracted position, is a first external slit that extends from the first intermediate junction to the first peripheral edge, the first external slit being open at the first peripheral edge;

wherein the second external opening, in the contracted position, is a second external slit that extends from the second intermediate junction to the first peripheral edge, the second external slit being open at the first peripheral edge;

wherein the internal openings, the first external opening, and the second external opening change in area as the support member moves between the contracted position and the expanded position; and

wherein the support member is forms at least a portion of the upper in the expanded position.

16. The support member of claim 15, wherein, in the contracted position, the first and second intermediate junctions are offset from each other in the transverse direction.

17. The support member of claim 15, further comprising:

a third external opening separating the first and second expansion components;

a fourth external opening separating the second and third expansion components;

wherein the third external opening, in the contracted position is a third external slit that extends from the first intermediate junction to the second peripheral edge, the third external slit being open at the second peripheral edge;

wherein the fourth external opening, in the contracted position is a fourth external slit that extends from the second intermediate junction to the second peripheral edge, the third external slit being open at the second peripheral edge;

wherein the third external opening and the fourth external opening change in area as the support member moves between the contacted position and the expanded position.

18. The support member of claim 17, further comprising a third peripheral edge;

wherein the third peripheral edge extends between the first and second peripheral edges; and

wherein the first strip member of one of the plurality of expansion components defines the third peripheral edge.

19. The support member of claim 18, further comprising a fourth peripheral edge;

wherein the fourth peripheral edge extends between the first and second peripheral edges;

wherein the second strip member of an expansion component other than the one of the plurality of expansion components defines the fourth peripheral edge; and

wherein the fourth peripheral edge moves away from the third peripheral edge along the expansion direction as the support member moves away from the contracted position toward the expanded position.

20. The support member of claim 15, wherein the first strip member of the second expansion component includes a first upper segment and a first lower segment that are joined at the first intermediate junction;

wherein the second strip member of the second expansion component includes a second upper segment and a second lower segment that are joined at the second intermediate junction; and

wherein a first combined length of the first upper segment and the first lower segment is substantially equal to a second combined length of the second upper segment and the second lower segment.