Bi-directional fixating transvertebral body screws, zero-profile horizontal intervertebral miniplates, expansile intervertebral body fusion devices, and posterior motion-calibrating interarticulating joint stapling device for spinal fusion

• US 10,238,383 B2
• Filed: 06/26/2018
• Issued: 03/26/2019
• Est. Priority Date: 04/12/2005
• Status: Active Grant

• Current Assignee: Moskowitz Family LLC
• Original Assignee: Moskowitz Family LLC
• Inventors: Moskowitz, Mosheh T., Moskowitz, Nathan C.
• Primary Examiner(s): Philogene, Pedro
• Application Number:
  US16/018,904
• Publication Number:
  US 20180303480A1
• Time in Patent Office: 273 Days
• Field of Search: 623 1711- 1716, 606246-289, 606300-328
• CPC Class Codes: A61B 17/0642 for bones, e.g. for osteosynthesis or connecting tendon to bone
• CPC Class Codes: A61B 17/0643 with separate closing member, e.g. for interlocking with staple
• CPC Class Codes: A61B 17/0682 for applying U-shaped staples or clamps, e.g. without a forming anvil
• CPC Class Codes: A61B 17/7064 Devices acting on, attached to, or simulating the effect of, vertebral facets; Tools therefor
• CPC Class Codes: A61B 2017/0648 threaded, e.g. tacks with a screw thread
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/3052 unrestrained in only one direction, e.g. moving unidirectionally
• CPC Class Codes: A61F 2002/30525 Worm gears
• CPC Class Codes: A61F 2002/30579 with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30841 Sharp anchoring protrusions for impaction into the bone, e.g. sharp pins, spikes
• CPC Class Codes: A61F 2002/3085 with a threaded, e.g. self-tapping, bone-engaging surface, e.g. external surface
• CPC Class Codes: A61F 2002/448 comprising multiple adjacent spinal implants within the same intervertebral space or within the same vertebra, e.g. comprising two adjacent spinal implants
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2310/00796 Coating or prosthesis-covering structure made of a phosphorus-containing compound, e.g. hydroxy(l)apatite

Abstract

An apparatus and method for joining members together using a self-drilling screw apparatus or stapling apparatus are disclosed. The screw apparatus includes a shell and first and second first screw members having tapered ends and threaded bodies that are disposed within the shell. A drive mechanism rotatably drives the first and second screw members from the shell in opposite directions and causes the screw members to embed themselves in the members to be joined. The screw apparatus can be used to join members such as bones, portions of the spinal column, vertebral bodies, wood, building materials, metals, masonry, or plastics. The stapling apparatus includes first and second lever arms rotatably joined together at a fulcrum, and the lever arms rotate in opposite directions. First and second cartridges are disposed at the ends of the lever arms. Each cartridge is capable of holding a staple including a bracket, a nail member and an alignment slot. When the ends of the lever arms are rotated towards each other the staples from the cartridges are interlocked. The staples can be also be used to join members such as bones, portions of the spinal column, or vertebral bodies.

Claims

1. An artificial intervertebral implant comprising:

a fusion cage comprising a top wall, a bottom wall, a first sidewall, and a second sidewall, wherein the top wall, bottom wall, first sidewall, and second sidewall together define a first vertebral body facing surface and a second vertebral body facing surface opposite of the first vertebral body facing surface, wherein the top wall comprises a top surface extending from the first sidewall to the second sidewall, wherein the bottom wall comprises a bottom surface extending from the first sidewall to the second sidewall, wherein each of the first and second sidewalls continuously curved when viewed from a direction facing the first vertebral body facing surface such that the fusion cage is shaped to at least partially correspond to a shape of a disc space between vertebral bodies, wherein the fusion cage defines at least one bone material slot extending from the first vertebral body facing surface through the fusion cage to the second vertebral body facing surface, wherein the at least one bone material slot is bounded between the top wall and the bottom wall;

a first anchor having a first shaft and a first pointed tip, wherein the first anchor is movable from a first retracted position that is substantially inside the fusion cage to a first anchored position with the first pointed tip of the first anchor extending out of the fusion cage past the first vertebral body facing surface;

a second anchor having a second shaft and a second pointed tip, wherein the second anchor is movable from a second retracted position that is substantially inside the fusion cage to a second anchored position with the second pointed tip of the second anchor extending out of the fusion cage past the second vertebral body facing surface; and

an expansion mechanism operably connected to the first anchor and the second anchor, wherein the expansion mechanism comprises a tool engaging head and a rotatable shaft extending from the tool engaging head, wherein the tool engaging head and the rotatable shaft are configured to rotate about a common axis that extends from the top wall to the bottom wall, wherein the tool engaging head is positioned in a hole defined in and extending through the top surface of the top wall of the fusion cage with the rotatable shaft extending along the common axis in a direction toward the bottom wall of the fusion cage, wherein the tool engaging head has an outer rim surrounding a tool receiving cavity sized and configured for receiving a tool into the tool receiving cavity when the tool extends to the tool receiving cavity in a direction along the common axis of the tool engaging head and the rotatable shaft, wherein the rotatable shaft operably connects the tool engaging head to the first and second anchors such that rotation of the tool engaging head simultaneously moves the first anchor to the first anchored position and the second anchor to the second anchored position, wherein the expansion mechanism further comprises an alignment structure having a shape that is substantially but not entirely cylindrical, wherein the alignment structure is positioned axially between the first anchor and the second anchor, and wherein part of at least one of the first and second anchors is positioned inside the alignment structure.

2. The artificial intervertebral implant of claim 1, and further comprising

a third anchor having a third shaft and a third pointed tip, wherein the third anchor is movable from a third retracted position that is substantially inside the fusion cage to a third anchored position with the third pointed tip of the third anchor extending out of the fusion cage past the first vertebral body facing surface;

and

a fourth anchor having a fourth shaft and a fourth pointed tip, wherein the fourth anchor is movable from a fourth retracted position that is substantially inside the fusion cage to a fourth anchored position with the fourth pointed tip of the fourth anchor extending out of the fusion cage past the second vertebral body facing surface.

3. The artificial intervertebral implant of claim 2, wherein the first and second anchors are positioned nearer the top wall than the third and fourth anchors and wherein the third and fourth anchors are positioned nearer the bottom wall than the first and second anchors.

4. The artificial intervertebral implant of claim 3, and further comprising fifth and sixth anchors positioned nearer the top wall than the third and fourth anchors.

5. The artificial intervertebral implant of claim 1, wherein the first and second anchors rotate when moved to the first and second anchored positions.

6. The artificial intervertebral implant of claim 1, wherein the first anchor rotates in a direction that is opposite to that of the second anchor when moved to the first and second anchored positions.

7. The artificial intervertebral implant of claim 1, wherein the top wall defines a plurality of holes extending through the top wall.

8. The artificial intervertebral implant of claim 1, where the tool engaging head is positioned in the hole in the top wall.

9. The artificial intervertebral implant of claim 1, wherein the first and second anchors comprise titanium.

10. The artificial intervertebral implant of claim 1, wherein the expansion mechanism further comprises a gear operably connecting the shaft to the first and second anchors.

11. The artificial intervertebral implant of claim 1, wherein the expansion mechanism further comprises a pinion.

12. The artificial intervertebral implant of claim 1, wherein the first and second anchors comprise screws.

13. The artificial intervertebral implant of claim 12, and further comprising means for maintaining alignment of the first and second anchors.

14. An artificial intervertebral implant comprising:

a fusion cage comprising a top wall, a bottom wall, a first sidewall, and a second sidewall, wherein the top wall, bottom wall, first sidewall, and second sidewall together define a first vertebral body facing surface and a second vertebral body facing surface opposite of the first vertebral body facing surface, wherein the top wall comprises a top surface extending from the first sidewall to the second sidewall, wherein the top surface is a substantially flat surface between the first and second sidewalls and between the first and second vertebral body facing surfaces, wherein each of the bottom wall and the first and second sidewalls are at least partially curved when viewed from a direction facing the first vertebral body facing surface such that the bottom wall along with the first and second sidewalls together substantially form a U-shape when viewed from a direction facing the first vertebral body facing surface, wherein the top wall is substantially straight when viewed from the direction facing the first vertebral body facing surface, wherein the fusion cage defines at least one bone material slot extending from the first vertebral body facing surface through the fusion cage to the second vertebral body facing surface, wherein the at least one bone material slot is bounded between the top wall and the bottom wall;

a first anchor having a first anchor body and a first tapered tip, wherein the first anchor body has a first plurality of outwardly-extending bone engagement ridges, wherein the first anchor body is curved along the first anchor body, wherein the first anchor is extendable from the fusion cage to a first anchored position with the first tapered tip and the first plurality of outwardly-extending bone engagement ridges extending out of the fusion cage past the first vertebral body facing surface; and

a second anchor having a second anchor body and a second tapered tip, wherein the second anchor body has a second plurality of outwardly-extending bone engagement ridges, wherein the second anchor body is curved along the second anchor body, wherein the second anchor is extendable from the fusion cage to a second anchored position with the second tapered tip and the second plurality of outwardly-extending bone engagement ridges extending out of the fusion cage past the second vertebral body facing surface,

wherein the first and second anchors are configured to be sequentially extended out of the fusion cage in opposite directions such that the first anchor can be extended from the fusion cage past the first vertebral body facing surface prior to extending the second anchor out of the fusion cage past the second vertebral body facing surface and wherein the first and second anchors are aligned with one another when extended such that the first tapered tip of the first anchor is positioned opposite and aligned with the second tapered tip of the second anchor,

wherein the top wall defines a plurality of tool engagement holes that extend through the top surface of the top wall and are configured to facilitate operable engagement between at least one tool that extends along an axis that is substantially perpendicular to the top wall of the fusion cage with the first and second anchors to sequentially advance each of the first and second anchors out of the fusion cage through aligned and opposing openings defined by the first and second vertebral body facing surfaces such that the first tapered tip of the first anchor is positioned opposite and aligned with the second tapered tip of the second anchor.

15. The artificial intervertebral implant of claim 14, wherein the first anchor is a first screw and the first plurality of outwardly-extending bone engagement ridges are screw threads.

16. The artificial intervertebral implant of claim 14, wherein the first anchor rotates in a direction that is opposite to that of the second anchor when extended to the first and second anchored positions.

17. The artificial intervertebral implant of claim 14, wherein the first and second anchors comprise titanium.

18. The artificial intervertebral implant of claim 14, and further comprising an expansion mechanism operably connected to the first and second anchors, wherein the expansion mechanism comprises a tool engaging head, a rotatable shaft, a gear, and a pinion.

19. The artificial intervertebral implant of claim 14, and further comprising means for maintaining alignment of the first and second anchors.

20. The artificial intervertebral implant of claim 14, wherein at least one of the tool engagement holes is cylindrical and extends in a direction that is substantially normal to the top wall.