Pop-up drain assembly

• US 10,240,329 B2
• Filed: 05/02/2017
• Issued: 03/26/2019
• Est. Priority Date: 02/01/2010
• Status: Active Grant

• Current Assignee: PF Waterworks LP
• Original Assignee: PF Waterworks LP
• Inventors: Beck, Harold Kent, Ahuja, Sanjay
• Primary Examiner(s): Crane, Lauren
• Application Number:
  US15/584,027
• Publication Number:
  US 20170260724A1
• Time in Patent Office: 693 Days
• Field of Search: 4689, 4690, 4691, 4692
• CPC Class Codes: A47K 1/14 Stoppers for wash-basins, baths, sinks, or the like
• CPC Class Codes: E03C 1/23 with mechanical closure mechanisms
• CPC Class Codes: E03C 1/2302 the actuation force being transmitted to the plug via rigid elements
• CPC Class Codes: E03C 1/2304 the actuation force being transmitted to the plug via flexible elements, e.g. chain, Bowden cable
• CPC Class Codes: E03C 1/262 combined with outlet stoppers
• CPC Class Codes: E03C 2001/2311 the actuation force being magnetic or electromagnetic

Abstract

A pop-up drain assembly for a sink has drain piping, a stopper in the drain piping, a pivot rod for opening and closing the stopper and tends not to clog because the pivot rod is not within a fluid flow path. In one embodiment the stopper has flow diverter plates that channel fluid flowing through the drain piping away from the pivot rod so that hair, waste and debris does not catch on and accumulate on the pivot rod. In another embodiment the stopper and the pivot rod are engaged through magnetic coupling, and the pivot rod does not protrude into the fluid flow path. The stopper is preferably variable in length for adjustment to fit different distances from the pivot rod to the top of the drain piping.

Claims

1. A pop-up drain assembly for a sink or basin having a drain opening, comprising:

piping for providing a fluid flow pathway from the sink or basin through the drain opening and through the piping, wherein the piping has an inside wall that defines the fluid flow pathway, and wherein the piping has a pivot rod port;

a stopper for retaining fluid in the sink or basin, wherein the stopper is received in the piping while in operation and is moveable between an open position and a closed position; and

a pivot rod for moving the stopper between the open position and the closed position, wherein the pivot rod is attached to the piping at the pivot rod port, wherein the pivot rod is pivotable between upward and downward positions,

wherein the stopper comprises;

a shaft having a length, a longitudinal axis through the length of the shaft, an upper end and an opposing lower end;

a cap received on the upper end for providing a seal to retain fluid in the sink or basin;

at least two radial flanges, wherein the radial flanges extend along the length of the shaft, wherein the radial flanges either intersect to define the shaft or are attached to the shaft or are formed integral with the shaft, and wherein the radial flanges project radially with respect to the longitudinal axis of the shaft for centering the drain stopper in a drain pipe;

a pivot rod holder that depends downwardly from the lower end of the shaft or that depends downwardly from the radial flanges, wherein the pivot rod holder comprises a pair of opposing prongs, wherein each of the prongs has an inside edge, and wherein a gap is defined between the inside edges of the opposing prongs; and

a flexible material bonded to or formed integral with at least one of the inside edges,

wherein the pivot rod is received in the gap and held between the prongs in a friction fit.

2. The pop-up drain assembly of claim 1, wherein there are four radial flanges that extend along the length of the shaft and project radially with respect to the longitudinal axis of the shaft, further comprising a disc at the upper end of the shaft that projects radially with respect to the longitudinal axis of the shaft and a threaded stud that projects from the disc along the longitudinal axis of the shaft, wherein the cap is threadedly connected to the threaded stud.

3. The pop-up drain assembly of claim 1, wherein the radial flanges define an outermost circumference of the stopper around the shaft, and wherein the maximum diameter of the cap is at least twice and no more than 4.5 times the diameter of the outermost circumference defined by the radial flanges around the shaft.

4. The pop-up drain assembly of claim 1, wherein the cap has a maximum diameter that is between two and three inches.

5. The pop-up drain assembly of claim 1, wherein the cap has a dome-shaped upper portion, a cylindrical-shaped lower portion and a seal around the cylindrical-shaped lower portion, wherein the dome-shaped upper portion has a diameter between 2.25 and 2.75 inches.

6. The pop-up drain assembly of claim 1, further comprising first and second flow diverter debris shields for diverting flow away from the lower end of the shaft, wherein each of the flow diverter debris shields has a length and opposing upper and lower ends, wherein the upper end of each of the flow diverter debris shields is fixed to or formed integral with the shaft or one of the radial flanges, wherein the lower end of each of the flow diverter debris shields is free, and wherein the lower end of each of the flow diverter debris shields is spaced radially outwardly from the longitudinal axis of the shaft.

7. The pop-up drain assembly of claim 1, further comprising a strainer around the shaft.

8. The pop-up drain assembly of claim 7, wherein the strainer comprises a generally cylindrical basket having a base, a side wall and an upper end, wherein the side wall and upper end is flared outwardly with respect to the base, wherein the side wall has a slot for accommodating each of the radial flanges on the stopper, wherein the base has an opening sized and designed to allow the strainer to be slipped onto the stopper, wherein the opening is defined by a portion of the strainer that provides a friction fit with the stopper, and wherein the strainer has a plurality of holes through which water can flow.

9. The pop-up drain assembly of claim 1, further comprising a strainer around the shaft, wherein the strainer has a lowermost base, wherein the base of the strainer has a slot extending along its diameter, wherein the slot is sized and designed for the pivot rod holder to pass through the slot, wherein opposing projections define the slot, wherein the projections press against the pivot rod holder for providing friction for securing the strainer to the pivot rod holder, wherein the stopper has a transition portion above an upper portion of the pivot rod holder, wherein the transition portion has a rectangular cross-section, wherein the upper portion of the pivot rod retainer has a rectangular cross-section that is larger than the rectangular cross-section of the transition portion, wherein a shoulder is defined between the transition portion and the upper portion of the pivot rod holder, wherein the projections that define the slot in the base of the strainer are adjacent to the transition portion and above the shoulder so that the shoulder tends to keep the strainer from sliding down past the pivot rod holder while in use.

10. A drain stopper for a sink or basin, comprising:

a shaft having a length, a longitudinal axis through the length of the shaft, an upper end and an opposing lower end;

a cap received on the upper end for providing a seal to retain fluid in the sink or basin;

at least two radial flanges, wherein the radial flanges extend along the length of the shaft, wherein the radial flanges either intersect to define the shaft or are attached to the shaft or are formed integral with the shaft, and wherein the radial flanges project radially with respect to the longitudinal axis of the shaft for centering the drain stopper in a drain pipe;

a pivot rod holder that depends downwardly from the lower end of the shaft or that depends downwardly from the radial flanges, wherein the pivot rod holder comprises a pair of opposing prongs, wherein each of the prongs has an inside edge, and wherein a gap is defined between the inside edges of the opposing prongs; and

a flexible material bonded to or formed integral with at least one of the inside edges.

11. The drain stopper of claim 10, wherein the flexible material is bonded to or formed integral with each of the inside edges, and wherein the opposing prongs are spaced apart from each other so that a pivot rod can be received in the gap and can be held within the gap due to friction between the pivot rod and the flexible material.

12. The drain stopper of claim 11, wherein each inside edge of the opposing prongs lies on an essentially straight line.

13. The drain stopper of claim 10, wherein the prongs have a length that is approximately equal to the length of the shaft.

14. The drain stopper of claim 10, further comprising first and second flow diverter debris shields for diverting flow away from the lower end of the shaft, wherein each of the flow diverter debris shields has a length and opposing upper and lower ends, wherein the upper end of each of the flow diverter debris shields is fixed to or formed integral with the shaft or one of the radial flanges, and wherein the lower end of each of the flow diverter debris shields is free and spaced radially outwardly from the longitudinal axis of the shaft.

15. The drain stopper of claim 14, wherein each inside edge of the opposing prongs comprises multiple notches or indentations, and wherein adjacent notches or indentations are separated by a projection.

16. The drain stopper of claim 10, wherein the flexible material is an elastomeric material, wherein the elastomeric material is bonded to each of the inside edges, and wherein the opposing prongs are spaced apart a distance that will provide a snug friction fit for a pivot rod.

17. The drain stopper of claim 10, wherein the cap is threadedly connected to the shaft, and wherein the distance between the cap and the lower end of the shaft can be changed by rotating the cap with respect to the shaft.

18. The drain stopper of claim 10, wherein the diameter of the uppermost portion of the cap is at least twice and no more than 4.5 times the diameter of the circumference defined by the radial flanges.

19. The drain stopper of claim 10, wherein the cap has a maximum diameter that is between two and three inches.

20. The drain stopper of claim 10, further comprising a strainer around the shaft.

21. The drain stopper of claim 10, further comprising a strainer around the shaft, wherein the strainer has a lowermost base, wherein the base of the strainer has a slot extending along its diameter, wherein the slot is sized and designed for the pivot rod holder to pass through the slot, wherein opposing projections define the slot, wherein the projections press against the pivot rod holder for providing friction for securing the strainer to the pivot rod holder, wherein the stopper has a transition portion above an upper portion of the pivot rod holder, wherein the transition portion has a rectangular cross-section, wherein the upper portion of the pivot rod retainer has a rectangular cross-section that is larger than the rectangular cross-section of the transition portion, wherein a shoulder is defined between the transition portion and the upper portion of the pivot rod holder, wherein the projections that define the slot in the base of the strainer are adjacent to the transition portion and above the shoulder so that the shoulder tends to keep the strainer from sliding down past the pivot rod holder while in use.

22. A drain stopper for use with a pop-up drain assembly in a sink that has a drain opening, the pop-up drain assembly having a drain pipe in the drain opening and a drain flange sealed against the sink and surrounding the drain opening, the drain stopper comprising:

a shaft having a length, a longitudinal axis through the length of the shaft, an upper end and an opposing lower end;

a cap received on the upper end of the shaft, wherein the cap includes an uppermost portion and a gasket for providing a seal against the drain flange for retaining fluid in the sink, and wherein the uppermost portion has a diameter;

at least two radial flanges that extend along the length of the shaft and project radially with respect to the longitudinal axis of the shaft, wherein the radial flanges either intersect to define the shaft or are attached to the shaft or are formed integral with the shaft, wherein the radial flanges define a circumference that has a diameter, and wherein the maximum diameter of the cap is between 1.5 and 4.0 times the diameter of the circumference defined by the radial flanges; and

a pivot rod holder that depends downwardly from the lower end of the shaft or that depends downwardly from the radial flanges, wherein the pivot rod holder comprises a pair of opposing prongs, wherein each of the prongs has an inside edge, wherein a gap is defined between the inside edges of the opposing prongs, wherein a flexible, resilient or elastomeric material is bonded to or formed integral with at least one of the inside edges, and wherein the pivot rod holder is sized and designed to be pressed onto a pivot rod and to hold the pivot rod in a friction grip in the gap between the prongs.

23. The drain stopper of 22, wherein the lower end of the pivot rod holder has a “

V”

shape, and wherein the “

V”

shape points inwardly toward the gap for feeding the pivot rod into the gap.

24. The drain stopper of 22, wherein there are four radial flanges that extend along the length of the shaft and project radially with respect to the longitudinal axis of the shaft, further comprising a disc at the upper end of the shaft that projects radially with respect to the longitudinal axis of the shaft and a threaded stud that projects from the disc along the longitudinal axis of the shaft, wherein the cap is threadedly connected to the threaded stud.

25. The drain stopper of 22, wherein the maximum diameter of the cap is between 2.0 and 3.0 times the diameter of the circumference defined by the radial flanges.

26. The drain stopper of 22, wherein the drain flange has a diameter, and wherein the diameter of the uppermost portion of the cap is greater than the diameter of the drain flange.

27. The drain stopper of 22, further comprising a disc at the upper end of the shaft that projects radially with respect to the longitudinal axis of the shaft and a threaded stud that projects from the disc along the longitudinal axis of the shaft, wherein the cap has a lower portion that comprises a bore defined by threads, wherein the threaded stud is received in the bore, and wherein the cap has a maximum diameter that is at least 1.75 times the diameter of the disc.

28. The drain stopper of 22, further comprising a strainer around the shaft, wherein the strainer has a lowermost base, wherein the base of the strainer has a slot extending along its diameter, wherein the slot is sized and designed for the pivot rod holder to pass through the slot, wherein opposing projections define the slot, wherein the projections press against the pivot rod holder for providing friction for securing the strainer to the pivot rod holder, wherein the stopper has a transition portion above an upper portion of the pivot rod holder, wherein the transition portion has a rectangular cross-section, wherein the upper portion of the pivot rod retainer has a rectangular cross-section that is larger than the rectangular cross-section of the transition portion, wherein a shoulder is defined between the transition portion and the upper portion of the pivot rod holder, wherein the projections that define the slot in the base of the strainer are adjacent to the transition portion and above the shoulder so that the shoulder tends to keep the strainer from sliding down past the pivot rod holder while in use.

29. A pop-up drain stopper for a sink or basin, comprising:

a body, wherein the body has a length and upper and lower ends;

a cap on the upper end of the body;

a pivot rod retainer on the lower end of the body, wherein the pivot rod retainer comprises a pair of opposing prongs, wherein the opposing prongs define a slot, wherein the slot has an upper end and a lower end, and wherein the lower end of the slot is open so that the pivot rod retainer can be pressed transversely over a pivot rod; and

a strainer received on the body between the upper end and the pivot rod retainer.

30. The pop-up drain stopper of claim 29, wherein the strainer surrounds the body and engages the body in a friction fit.

31. The pop-up drain stopper of claim 30, wherein the body has at least two fins that extend along the length of the body and project radially for centering the body in a drain pipe, wherein the strainer has a longitudinal slot for each fin, and wherein each fin is received in a corresponding slot in the strainer.

32. The pop-up drain stopper of claim 31, wherein the strainer has a lowermost base adjacent to the pivot rod retainer and an opposing open end that is closer to the cap than to the pivot rod retainer, wherein the base has a plurality of openings through which water can drain and a plurality of obstructions on which hair or other solid material may catch and be retained, and wherein the open end is open so that water will flow into the strainer.

33. The pop-up drain stopper of claim 32, wherein each of the open end and the base of the strainer has a diameter, and wherein the diameter of the open end of the strainer is greater than the diameter of the base.

34. The pop-up drain stopper of claim 29, wherein the strainer has a lowermost base adjacent to the pivot rod retainer, wherein the base of the strainer has a slot extending along its diameter, and wherein the slot is sized and designed for the pivot rod retainer to pass through the slot.

35. The pop-up drain stopper of claim 34, wherein opposing projections define the slot, and wherein the projections press against the pivot rod retainer or the body for providing friction for securing the strainer to the body or to the pivot rod retainer.

36. The pop-up drain stopper of claim 35, wherein the stopper has a transition portion between the body and the pivot rod retainer, wherein the transition portion has a rectangular cross-section, wherein the pivot rod retainer has an upper end, wherein the upper end of the pivot rod retainer has a rectangular cross-section that is larger than the rectangular cross-section of the transition portion, wherein a shoulder is defined between the transition portion and the upper end of the pivot rod retainer, wherein the projections that define the slot in the base of the strainer are adjacent to the transition portion and above the shoulder so that the shoulder tends to keep the strainer from sliding down past the pivot rod retainer while in use.

37. The pop-up drain stopper of claim 36, wherein the cap comprises a decorative uppermost portion and a resilient flange, wherein the resilient flange provides a sealing surface, and wherein the resilient flange is between the decorative uppermost portion and the body of the stopper.

38. The pop-up drain stopper of claim 37, wherein the body of the stopper has an outermost circumference, wherein the outermost circumference of the body has a body diameter, wherein the decorative flange has an outermost circumference, wherein the outermost circumference of the decorative flange has a decorative flange diameter, and wherein the decorative flange diameter is at least 1.5 times the body diameter.

39. The pop-up drain stopper of claim 38, wherein the decorative flange diameter is about twice to about 2.5 times the diameter of the outermost circumference of body.