Inground device with advanced transmit power control and associated methods

• US 10,240,456 B2
• Filed: 03/14/2014
• Issued: 03/26/2019
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: Merlin Technologies Incorporated
• Original Assignee: Merlin Technologies Incorporated
• Inventors: Chau, Albert W., Pothier, Jason
• Primary Examiner(s): Pham, Quang
• Application Number:
  US14/213,644
• Publication Number:
  US 20140266770A1
• Time in Patent Office: 1,838 Days
• CPC Class Codes: E21B 47/13 by electromagnetic energy, e.g. radio frequency
• CPC Class Codes: E21B 7/046 horizontal drilling drilling with mechanical conveying means E21B7/003

Abstract

An inground housing supports a transmitter for receiving electrical power from a battery. The transmitter transmits at least one signal using at least two different transmit power levels for at least one of locating the transmitter and characterizing an orientation of the transmitter. Based on detecting the battery voltage, the transmitter selects one of the transmit power levels. Transmitter output power can be controlled based on one or both of signal gain and duty cycle.

Claims

1. An apparatus for use with a system for performing an inground operation supported at least proximate to the inground tool during the inground operation, said apparatus comprising:

a housing that is configured for receiving a battery having one of at least two different battery voltages; and

a transmitter supported within the housing for receiving electrical power from the battery and configured for (i) transmitting at least one signal from the apparatus using at least two different transmit power levels for at least one of locating the transmitter and characterizing an orientation of the transmitter, (ii) detecting the battery voltage, and (iii) selecting one of the transmit power levels based on the detected battery voltage.

2. The apparatus of claim 1 wherein said transmitter is configured for selecting the transmit power level based on a threshold voltage.

3. The apparatus of claim 2 wherein said transmitter power levels include a standard power mode and a high power mode and wherein said transmitter is configured for selecting the high power mode responsive to detecting the battery voltage as being above the threshold voltage.

4. The apparatus of claim 1 wherein said transmitter is configured for at least one of transmitting a locating signal based on one signal and driving the drill string as an electrical conductor based on another signal and said different power levels are applied to at least one of the locating signal and driving the drill string.

5. The apparatus of claim 1 wherein said transmitter is configured to use three or more power levels.

6. The apparatus of claim 5 wherein the three or more power levels are separated by a stepwise increase from one power level to the next.

7. The apparatus of claim 1 wherein said transmitter is configured to detect the battery voltage and select one of the transmit power levels responsive to an initial startup when the battery is installed.

8. The apparatus of claim 1 wherein the transmitter is configured to modulate the signal and to establish each different transmit power level based on controlling at least one of a gain level and a duty cycle of the modulation of said signal.

9. The apparatus of claim 1 further comprising:

a receiver for receiving a control signal from an aboveground device for selecting the transmit power level responsive to the control signal and wherein said transmitter is configured to modulate said signal and to establish the selected transmit power based on a duty cycle for the modulation of said signal.

10. A method for providing an apparatus for use with a system for performing an inground operation in which a drill string extends from a drill rig to an inground tool with the apparatus supported at least proximate to the inground tool during the inground operation, said method comprising:

configuring the apparatus to include a housing for receiving a battery having one of at least two different battery voltages; and

supporting a transmitter within the housing for receiving electrical power from the battery and configuring the transmitter for (i) transmitting at least one signal from the transmitter using at least two different transmit power levels for at least one of locating the transmitter and characterizing an orientation of the transmitter, (ii) detecting the battery voltage, and (iii) selecting one of the transmit power levels based on the detected battery voltage.

11. An apparatus for use with a system for performing an inground operation in which a drill string extends from a drill rig to an inground tool with the apparatus supported at least proximate to the inground tool during the inground operation, said apparatus comprising:

a transmitter configured for transmitting at least one signal from the transmitter using one of at least two different transmit power levels at least by utilizing a modulation duty cycle of the signal that is different for each different transmit power level.

12. The apparatus of claim 11 wherein said transmitter transmits at least one signal for at least one of locating the transmitter and characterizing an orientation of the transmitter.

13. The apparatus of claim 11 wherein said transmitter is configured for at least one of transmitting a locating signal based on one signal and driving the drill string as an electrical conductor based on another signal and said different power levels are applied to at least one of transmitting the locating signal and driving the drill string.

14. The apparatus of claim 11 wherein said transmitter is configured to use three or more different power levels for transmitting said signal.

15. The apparatus of claim 14 wherein the three or more power levels are separated by a stepwise increase from one power level to the next.

16. The apparatus of claim 11 wherein the transmitter is configured for controlling a gain level of the signal in conjunction with controlling said duty cycle of the modulation to establish the different transmit power levels.

17. The apparatus of claim 11 wherein said transmitter includes one or more sensors such that the sensor readings are modulated onto said signal and the transmitter is configured to change said duty cycle of the signal based on a percentage of off time versus a percentage of on time of said signal.

18. The apparatus of claim 17 wherein the percentage of off time versus the percentage of on time of the signal changes by an equal percentage from one transmit power level to the next transmit power level.

19. A method for providing an apparatus for use with a system for performing an inground operation in which a drill string extends from a drill rig to an inground tool with the transmitter supported at least proximate to the inground tool during the inground operation, said method comprising:

configuring a transmitter as part of the apparatus for transmitting at least one signal therefrom using one of at least two different transmit power levels for at least one of locating the transmitter and characterizing an orientation of the transmitter at least by using a modulation duty cycle of the signal that is different for each different transmit power level.