Doppler ultrasonic velocity probe

• US 10,240,972 B2
• Filed: 08/25/2016
• Issued: 03/26/2019
• Est. Priority Date: 08/05/2015
• Status: Active Grant

• Current Assignee: Lovejoy Controls Corporation
• Original Assignee: Lovejoy Controls Corporation
• Inventors: Lovejoy, Kim A.
• Primary Examiner(s): Kwok, Helen C
• Assistant Examiner(s): Fayyaz, Nashmiya S
• Application Number:
  US15/247,168
• Publication Number:
  US 20170038248A1
• Time in Patent Office: 943 Days
• Field of Search: 73593, 73660, 73632, 73622
• CPC Class Codes: G01H 9/008 by using ultrasonic waves measuring position using ultrasonic waves G01S15/02
• CPC Class Codes: G01S 15/586 using transmission of continuous unmodulated waves, amplitude-, frequency-, or phase-modulated waves and based upon the Doppler effect resulting from movement of targets
• CPC Class Codes: G01S 7/52006 with provision for compensating the effects of temperature
• CPC Class Codes: G01S 7/521 Constructional features

Abstract

A system and method for measuring the vibrations of a test object, such as a machine shaft or other rotating equipment. The system includes a probe sensor fitting having an ultrasonic speaker and an ultrasonic microphone. The probe sensor fitting includes a temperature and relative humidity sensor. The system further includes a probe analyzer circuit with a microcomputer that generates vibration analysis data and probe health diagnostics.

Claims

1. A system for measuring vibration velocity of a rotating shaft including:

a probe sensor for measuring vibrations of said rotating shaft, said probe sensor having a housing, said housing including a first cradle opening and a second cradle opening;

an ultrasonic speaker, said ultrasonic speaker being positioned in said first cradle opening;

an ultrasonic microphone, said ultrasonic microphone located within said second cradle opening;

said probe sensor in communication with a probe analyzer circuit;

said probe analyzer circuit having a vibration analysis data and a probe health diagnostics data;

said probe health diagnostics data including at least one of a probe signal loss, a carrier frequency loss and a demodulator power loss;

said probe analyzer circuit having an zero phase probe;

wherein said zero phase probe generates a once-per-shaft revolution timing signal reference;

said probe sensor having a humidity compensation sensor;

said probe analyzer circuit having at least one manual switch, where said at least one manual switch, providing for at least one of a manual assignment of a direction of said shaft revolution and a manual input of at least one of a serial network drop code, a transceiver drop code, and an installation phase angle; and

wherein said probe sensor and said probe analyzer circuit are measuring said vibration velocity of said rotating shaft.

2. The system of claim 1 wherein said probe sensor further includes a temperature sensor.

3. The system of claim 1 wherein at least one of said first cradle opening and said second cradle opening includes an isolation jacket.

4. The system of claim 1 wherein said probe sensor further includes an extension tube support.

5. The system of claim 1 wherein said probe sensor is positionable at a fixed distance from said rotating shaft.

6. The system of claim 1 wherein said ultrasonic speaker is configured to transmit an ultrasonic signal toward said rotating shaft.

7. The system of claim 1 wherein said ultrasonic microphone is configured to receive a reflected ultrasonic signal from said rotating shaft.

8. The system of claim 7 wherein said reflected ultrasonic signal is transmittable to said probe analyzer circuit, said probe analyzer circuit including at least one filter and at least one amplifier.

9. The system of claim 8 wherein said probe analyzer circuit further includes a microcomputer and a primary component selective phase locked loop demodulator.

10. The system of claim 9 wherein said microcomputer is configured to perform vibration analysis and to perform probe health diagnostics.

11. The system of claim 9 wherein said microcomputer includes an analog to digital signal converter.

12. The system of claim 10 herein said microcomputer is configured to transmit said vibration analysis and said probe health diagnostics via a serial communications network.

13. The system of claim 10 wherein an external host computer automatically polls said vibration analysis and said probe health diagnostics.

14. A method for measuring the vibration velocity of a rotating shaft including the steps of:

providing a probe sensor for measuring vibrations of said rotating shaft, said probe sensor having a housing, said housing including a first cradle opening and a second cradle opening;

providing an ultrasonic speaker, said ultrasonic speaker being positioned in said first cradle opening;

providing an ultrasonic microphone, said ultrasonic microphone located within said second cradle opening;

providing a temperature and humidity compensation sensor;

transmitting an ultrasonic signal from said ultrasonic speaker toward said rotating shaft;

reflecting said ultrasonic signal from said rotating shaft as a reflected ultrasonic signal to said ultrasonic microphone;

transmitting said reflected ultrasonic signal to a probe analyzer circuit;

said probe analyzer circuit performing a vibration analysis and a probe health diagnostics;

transmitting said vibration analysis and said probe health diagnostics via a serial communications network, wherein said probe analyzer circuit provides said probe health diagnostics prior to said vibration analysis;

said probe analyzer circuit providing for a zero phase probe;

wherein said zero phase probe generating a once-per-shaft revolution timing signal reference;

providing for a manual configuration of a microcomputer, wherein said manual configuration provides for at least one of a manual assignment of a direction of said shaft revolution and manual input of at least one of a serial network drop code, a transceiver drop code, and an installation phase angle; and

wherein said probe sensor and said probe analyzer circuit are measuring said vibration velocity of said rotating shaft.

15. The method of claim 14 further including the steps of:

providing a phase lock loop demodulator;

and

processing said reflected ultrasonic signal using said phase lock loop demodulator and said microcomputer.

16. The method of claim 14 further including the steps of:

converting said reflected ultrasonic signal from an analog signal to a digital signal; and

digitally applying corrections from said temperature and humidity compensation sensor to said reflected ultrasonic signal to compensate for a reflected ultrasonic signal gain.

17. The method of claim 14 further including the steps of:

providing at least one filter;

providing at least one amplifier; and

using said at least one filter and said at least one amplifier to process said reflected ultrasonic signal.

18. The method of claim 14 further including the step of providing at least one of said first cradle opening and said second cradle opening with an isolation jacket.

19. The method of claim 14 wherein said probe sensor is positionable at a fixed distance from said rotating shaft.

20. The method of claim 14 wherein an external host computer automatically polls said vibration analysis and said probe health diagnostics.