Manipulator for medical use

• US 10,245,058 B2
• Filed: 10/24/2007
• Issued: 04/02/2019
• Est. Priority Date: 10/25/2006
• Status: Active Grant

• Current Assignee: Karl Storz Se & Co. Kg
• Original Assignee: Karl Storz Se & Co. Kg
• Inventors: Omori, Shigeru, Uenohara, Shuichi, Jinno, Makoto, Sunaoshi, Takamitsu
• Primary Examiner(s): Erezo, Darwin P
• Assistant Examiner(s): Hollm, Jonathan A
• Application Number:
  US11/923,159
• Publication Number:
  US 20080183193A1
• Time in Patent Office: 4,178 Days
• Field of Search: 606130, 606205, 606170, 606208
• CPC Class Codes: A61B 17/29 Forceps for use in minimally invasive surgery
• CPC Class Codes: A61B 2017/00455 Orientation indicators, e.g. recess on the handle
• CPC Class Codes: A61B 2017/2926 Details of heads or jaws
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2034/742 Joysticks
• CPC Class Codes: A61B 2090/0811 for the position of a particular part of an instrument with respect to the rest of the instrument, e.g. position of the anvil of a stapling instrument
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 34/70 Manipulators specially adapted for use in surgery
• CPC Class Codes: A61B 34/71 Manipulators operated by drive cable mechanisms

Abstract

A manipulator comprises a hollow shaft, wires provided on the shaft and a working unit disposed on one end of the shaft and being driven by at least one wire of the wires, the working unit having a tip tool including a rolling mechanism which rotates about an axis Or directed to a distal end thereof. A tip side surface of a proximal end member and a cover of a distal end member are relatively rotated by the rolling mechanism. The cover has a rotation identifier for indicating a degree of relative rotation of the tip side surface. The tip side surface has an alignment indicator for indicating an initial position of the cover.

Claims

1. A manipulator for medical use, comprising:

a hollow shaft;

a power transmitting member having a first wire, the power transmitting member being disposed in said shaft;

a working unit control mechanism disposed at a first end of the shaft; and

a working unit disposed at a second end of said shaft and being driven by said first wire, said working unit having a tip tool including a rolling mechanism rotating about a rolling axis directed to a distal end thereof;

wherein the tip tool includes an end effector configured to grip a needle,

wherein the first wire is fastened to a first tubular member of the rolling mechanism,

wherein the first tubular member is rotated by the first wire to drive the rolling mechanism,

wherein a proximal end member and a distal end member of the tip tool are relatively rotated by said rolling mechanism, and a rotation identifier is provided on at least one member of the proximal end member and the distal end member, said rotation identifier indicating a degree of rotation of the other member of the proximal end member and the distal end member, thereby indicating a degree of rotation of the tip tool with respect to the shaft,

wherein said other member includes a first alignment indicator to indicate an initial position of said one member,

wherein the tip tool is arranged to rotate along with the end effector in a yawing direction about a yawing axis perpendicular to the rolling axis, the tip tool being rotatable about the rolling axis at a position closer to the distal end than the yawing axis,

wherein the first alignment indicator is provided on a side surface of the proximal end member, the side surface continuously connecting walls that oppose each other in a direction along which the yawing axis extends, and

wherein said rotation identifier is provided on the tip tool such that, during an operation on a patient with the manipulator, the rotation identifier is positioned within a field of operation to be displayed on a monitor showing the tip tool within the patient.

2. A manipulator according to claim 1, wherein said rotation identifier comprises a triangular shape.

3. A manipulator according to claim 1, wherein said rotation identifier comprises a plurality of triangular shapes, and said triangular shapes are arranged such that sides of said triangular shapes are aligned with each other along a rolling direction of said rolling mechanism.

4. A manipulator according to claim 1, wherein said rotation identifier comprises a plurality of triangular shapes, and each of the plurality of triangular shapes defines at least one edge which abuts an adjacent at least one edge of another of the plurality of triangular shapes.

5. A manipulator according to claim 4, wherein said triangular shapes are disposed at equal intervals along a rolling direction.

6. A manipulator according to claim 4, wherein said triangular shapes are different from each other in shape.

7. A manipulator according to claim 4, wherein each of said triangular shapes has an identifiable mark.

8. A manipulator according to claim 4, wherein the at least one edge of one of the plurality of triangles is a vertex and the adjacent at least one edge of another of the plurality of triangles is a side.

9. A manipulator according to claim 1, wherein said rotational identifier comprises recesses or protrusions.

10. A manipulator according to claim 1, wherein said rotational identifier comprises colors or patterns.

11. A manipulator according to claim 1, wherein said proximal end member includes a main shaft.

12. A manipulator according to claim 1, wherein said distal end member includes a cover.

13. A manipulator according to claim 1, wherein said power transmitting member comprises the first wire extending around the first tubular member that is supported by an orthogonal shaft of the rolling mechanism, and a circulative movement of said first wire rotates the first tubular member around an axis of the orthogonal shaft such that the first tubular member and the distal end member attached to the first tubular member rotate in a plane orthogonal to the axis of the orthogonal shaft.

14. A manipulator according to claim 1, wherein said rotation identifier includes a plurality of shapes and each of the plurality of shapes of the rotation identifier has an identifiable mark to distinguish the plurality of shapes from each other.

15. A manipulator according to claim 1, wherein

said power transmitting member comprises the first wire extending around the first tubular member that includes a first gear, a second tubular member that includes a second gear, and a third tubular member, and the first tubular member, the second tubular member, and the third tubular member are supported by an orthogonal shaft of the rolling mechanism,

the distal end member includes a drive base including a face gear engaged with the first gear such that a circulative movement of the first wire rotates the first gear of the first tubular member of the rolling mechanism around an axis of the orthogonal shaft, and the rotation of the first gear rotates the face gear such that the distal end rotates relative to the hollow shaft and the power transmitting member disposed in the hollow shaft in a direction around an axis of the hollow shaft, and

the distal end member includes a gear ring engaged with the second gear, and a fourth gear engaged with the gear ring such that a rotation of the second gear around the orthogonal shaft rotates the gear ring around the axis of the hollow shaft, and the rotation of the gear ring around the axis of the hollow shaft rotates the fourth gear in a direction orthogonal to the hollow shaft to open and close the tip tool.

16. A manipulator according to claim 15, wherein the fourth gear is supported by a pin, and the pin is engaged with the tip tool such that, when the fourth gear is rotated, the tip tool is opened and closed.

17. A manipulator according to claim 16, wherein the pin has a D-shaped cross section.

18. A manipulator according to claim 15, wherein the gear ring is positioned radially outward from the drive base.

19. A manipulator according to claim 1, wherein said rotation identifier is formed of a plurality of shapes and a second alignment indicator, the plurality of shapes being arranged along a rolling direction of said rolling mechanism, the second alignment indicator indicating an initial position of rotation of the rotation identifier.

20. A manipulator according to claim 1, further comprising at least one additional rotation identifier, the rotation identifier and the at least one additional rotational identifier each defining at least one edge which abuts an adjacent at least one edge of the other of the rotation identifier and the at least one additional rotational identifier, wherein the rotation identifier and the at least one additional rotational identifier extend circumferentially around the distal end member.