Method and apparatus for discontinuous dermabrasion

• US 10,245,066 B2
• Filed: 03/21/2018
• Issued: 04/02/2019
• Est. Priority Date: 01/28/2011
• Status: Active Grant

• Current Assignee: The General Hospital Corporation (Mass General Brigham, Inc.)
• Original Assignee: The General Hospital Corporation (Mass General Brigham, Inc.)
• Inventors: Austen, William G., Manstein, Dieter
• Primary Examiner(s): Eastwood, David C
• Application Number:
  US15/927,756
• Publication Number:
  US 20180206875A1
• Time in Patent Office: 377 Days
• Field of Search: 606131
• CPC Class Codes: A61B 17/32 Surgical cutting instruments A61B18/042 takes precedence; suture cutters A61B17/0467; instruments for ligaturing or cutting A61B17/128; instruments for rupturing the amniotic membrane A61B17/4208; specially adapted knives for eye surgery A61F9/0133
• CPC Class Codes: A61B 17/3205 Excision instruments
• CPC Class Codes: A61B 17/54 Chiropodists' instruments , e.g. pedicure chiropractic devices A61H1/008
• CPC Class Codes: A61B 2017/00561 creating a vacuum
• CPC Class Codes: A61B 2017/00761 Removing layer of skin tissue, e.g. wrinkles, scars or cancerous tissue
• CPC Class Codes: A61B 2017/320004 abrasive
• CPC Class Codes: A61B 2217/005 with suction drainage system

Abstract

Exemplary embodiments of method and apparatus are provided for resurfacing of skin that includes formation of a plurality of small holes, e.g., having widths less than about 1 mm or 0.5 mm. For example, such small holes can be produced using a mechanical apparatus that includes one or more abrading elements provided at the end of one or more rotating shafts, thus avoiding generation of thermal damage as occurs with conventional laser resurfacing procedures and devices. The holes thus formed can be well-tolerated by the skin, and may exhibit shorter healing times and less swelling than conventional resurfacing procedures. The fractional surface coverage of the holes can be between about 0.1 and 0.7, or between about 0.2 and 0.5. The method and apparatus can produce cosmetic improvements in the skin appearance by eliciting a healing response.

Claims

1. An apparatus for cosmetic resurfacing of a skin tissue, comprising:

a housing;

a plurality of shafts, each of which has a corresponding longitudinal axis and a skin abrading element at a distal end thereof, wherein the skin abrading element is configured to contact a surface of the skin tissue to generate holes in the skin tissue by removing portions of the skin tissue while leaving surrounding tissue healthy;

a shaft drive arrangement configured to rotate each shaft of the plurality of shafts around the corresponding longitudinal axis of each of the plurality of shafts; and

a low-pressure source configured to pull the tissue up toward the skin abrading elements or to facilitate removal of the abraded tissue.

2. The apparatus of claim 1, wherein the width of the skin abrading element is about 1.0 mm or less.

3. The apparatus of claim 1, wherein the width of the skin abrading element is about 0.5 mm or less.

4. The apparatus of claim 1, further comprising a substrate affixed to or integrated into the housing, wherein the shafts are rotatably coupled to the substrate.

5. The apparatus of claim 4, wherein the shafts protrude from a bottom of the substrate, and wherein a protrusion distance of the shafts from the bottom of the substrate is adjustable.

6. The apparatus of claim 1, further comprising a shaft reciprocating arrangement configured to translate the shafts in a direction substantially along the longitudinal axis of the shafts.

7. The apparatus of claim 6, wherein the shaft reciprocating arrangement comprises an actuator and a control arrangement.

8. The apparatus of claim 6, wherein the shaft reciprocating arrangement is configured to control the protrusion distance of the shafts from a lower surface of the housing.

9. The apparatus of claim 6, wherein the shaft reciprocating arrangement is configured to bring the skin abrading element in contact with the surface of the skin tissue with a predetermined force or depth.

10. The apparatus of claim 6, wherein the shaft reciprocating arrangement is enclosed in the housing.

11. The apparatus of claim 1, further comprising a conduit configured to facilitate contact between a surface of the skin tissue and the skin abrading element when the conduit is placed in communication with the low-pressure source.

12. The apparatus of claim 1, wherein the shape of the skin abrading element is spherical, cylindrical, or conical.

13. The apparatus of claim 1, wherein the skin abrading element comprises an abrasive medium.

14. The apparatus of claim 1, wherein an areal fraction of the skin tissue covered by the holes generated by the apparatus is between 0.1 and 0.7.

15. The apparatus of claim 1, wherein an areal fraction of the skin tissue covered by the holes generated by the apparatus is 0.1.

16. The apparatus of claim 1, wherein the depth of the holes generated by the skin abrading element in the skin tissue is (i) into the upper epidermal layer, (ii) at the dermal/epidermal junction, or (iii) below the dermal/epidermal junction.

17. The apparatus of claim 1, wherein the plurality of shafts are arranged in an array comprising one or more rows, or in a random spatial distribution, so that operation of the device generates a corresponding pattern of holes in the tissue by removing portions of the skin tissue.

18. The apparatus of claim 1, wherein the low-pressure source is a vacuum pump or a piston.

19. The apparatus of claim 1, wherein the housing is configured to stretch and/or stabilize the skin tissue proximal to the at least one shaft, to reduce deformation of the skin tissue, and/or to improve accuracy of the insertion of the at least one shaft into the skin tissue.

20. The apparatus of claim 1, wherein the shaft drive arrangement comprises a fan, a turbine, and/or a rack-and-pinion mechanism comprising one or more gears.

21. The apparatus of claim 1, wherein the shaft drive arrangement comprises a gear arrangement to controllably rotate the plurality of shafts.

22. The apparatus of claim 1, wherein the shaft drive arrangement comprises a gear affixed to a proximal portion of each shaft.

23. A method for resurfacing skin tissue, comprising:

producing a plurality of holes in the skin tissue using the apparatus of claim 1, wherein each hole is produced by removing a portion of the skin tissue, and wherein a surface area fraction of the removed portions of the skin tissue is between 0.1 and 0.7.

24. The method of claim 23, wherein the width of each hole is less than about 1.0 mm.

25. The method of claim 23, wherein a surface area fraction of the removed portions of the skin tissue is about 0.1.

26. The method of claim 23, wherein at least one of the holes extends to a depth of (i) the upper epidermal layer, (ii) the dermal/epidermal junction, or (iii) below the dermal/epidermal junction.

27. The method of claim 23, wherein the width of each hole is between about 0.3 mm and about 0.5 mm.

28. The method of claim 23, wherein an array in one or more rows or in a random spatial distribution is generated by the plurality of holes.

29. An apparatus for cosmetic resurfacing of a skin tissue, comprising:

a housing;

a plurality of shafts, each of which has a corresponding longitudinal axis and a skin abrading element at a distal end thereof, wherein the skin abrading element is configured to contact a surface of the skin tissue to generate holes in the skin tissue by removing portions of the skin tissue while leaving surrounding tissue healthy;

a shaft drive arrangement configured to rotate each shaft of the plurality of shafts around the corresponding longitudinal axis of each of the plurality of shafts; and

a shaft reciprocating arrangement configured to translate the shafts in a direction substantially along the longitudinal axis of the shafts, wherein the shaft reciprocating arrangement is configured to control the protrusion distance of the shafts from a lower surface of the housing.