Prosthesis installation systems and methods

• US 10,245,162 B2
• Filed: 08/11/2016
• Issued: 04/02/2019
• Est. Priority Date: 12/29/2013
• Status: Active Grant

• Current Assignee: Kambiz Behzadi
• Original Assignee: Kambiz Behzadi
• Inventors: Behzadi, Kambiz, Depiano, John, Ebbs, Matthew, Jacobs, David, Kardel, Paul, Winkler, Danny Kent
• Primary Examiner(s): Yang, Andrew
• Application Number:
  US15/235,078
• Publication Number:
  US 20170071759A1
• Time in Patent Office: 964 Days
• CPC Class Codes: A61F 2/4609 of acetabular cups
• CPC Class Codes: A61F 2002/30523 by means of meshing gear teeth
• CPC Class Codes: A61F 2002/4619 for extraction
• CPC Class Codes: A61F 2002/4632 using computer-controlled surgery, e.g. robotic surgery
• CPC Class Codes: A61F 2002/4666 for measuring force, pressure or mechanical tension
• CPC Class Codes: A61F 2002/4681 by applying mechanical shocks, e.g. by hammering
• CPC Class Codes: A61F 2002/469 electrical
• CPC Class Codes: A61F 2002/4694 pneumatic
• CPC Class Codes: B25D 11/068 in which the tool bit or anvil is hit by a rotary impulse member

Abstract

A system and method for allowing any surgeon, including those surgeons who perform a fewer number of a replacement procedure as compared to a more experienced surgeon who performs a greater number of procedures, to provide an improved likelihood of a favorable outcome approaching, if not exceeding, a likelihood of a favorable outcome as performed by a very experienced surgeon with the replacement procedure.

Claims

1. A vibratory device for installation of a prosthesis into a cavity prepared in a portion of a bone, comprising:

an engine producing a motion;

a shaft coupled to the prosthesis;

a converter, coupled to said engine and to said shaft, producing a series of longitudinal vibrations in said shaft and the prosthesis responsive to said motion;

wherein said converter includes a cam having a cam surface responsive to said rotary motion and wherein said shaft is coupled to said cam surface; and

wherein said converter includes a rocker arm coupled between said cam surface and said shaft with a first end of said rocker arm coupled to said cam surface and a second end of said rocker arm coupled to said shaft and wherein a biasing structure is coupled to said second end.

2. A vibratory device for installation of a prosthesis into a cavity prepared in a portion of a bone, comprising:

an engine producing a motion;

a shaft coupled to the prosthesis;

a converter, coupled to said engine and to said shaft, producing a series of longitudinal vibrations in said shaft and the prosthesis responsive to said motion;

wherein said engine includes a rotary motor and wherein said motion includes a rotary motion;

wherein said converter includes a cam having a cam surface responsive to said rotary motion and wherein said shaft is coupled to said cam surface;

and

wherein said converter includes a rocker arm coupled between said cam surface and said shaft with a first end of said rocker arm coupled to said cam surface and a second end of said rocker arm coupled to said shaft and wherein a biasing structure is coupled to said second end.

3. A vibratory device for installation of a prosthesis into a cavity prepared in a portion of a bone, comprising:

an engine producing a motion;

a shaft coupled to the prosthesis;

a converter, coupled to said engine and to said shaft, producing a series of longitudinal vibrations in said shaft and the prosthesis responsive to said motion;

wherein said engine includes a pneumatic motor and wherein said motion includes a flow of a fluid;

wherein said converter includes a cam having a cam surface responsive to said flow and wherein said shaft is coupled to said cam surface;

wherein said converter includes a rocker arm coupled between said cam surface and said shaft with a first end of said rocker arm coupled to said cam surface and a second end of said rocker arm coupled to said shaft and wherein a biasing structure is coupled to said second end.

4. A vibratory device for installation of a prosthesis into a cavity prepared in a portion of a bone, comprising:

an engine producing a motion;

a shaft coupled to the prosthesis;

a converter, coupled to said engine and to said shaft, producing a series of longitudinal vibrations in said shaft and the prosthesis responsive to said motion;

wherein said engine includes a rotary motor and wherein said motion includes a rotary motion;

wherein said converter includes a cam having a cam surface responsive to said rotary motion and wherein said shaft is coupled to said cam surface;

wherein said rotary motor includes a direct current (DC) motor, wherein said cam surface defines a two lobed surface directly connected to said DC motor by a gear train;

wherein said gear train is configured to produce said series of longitudinal vibrations in said shaft and the prosthesis responsive to said motion at about 50 Hz;

wherein said shaft includes a distal end coupled to the prosthesis and a proximal end proximate said cam surface and wherein said proximal end is coupled to an inline spring to bias said proximal end away from said cam surface, and

wherein a compression of said inline spring is configured to contact said proximal end to said cam surface.

5. A vibratory device for installation of a prosthesis into a cavity prepared in a portion of a bone, comprising:

an engine producing a motion;

a shaft coupled to the prosthesis;

a converter, coupled to said engine and to said shaft, producing a series of longitudinal vibrations in said shaft and the prosthesis responsive to said motion;

wherein said engine includes a rotary motor and wherein said motion includes a rotary motion; and

wherein said converter includes a cam having a cam surface responsive to said rotary motion with said cam surface coupled to a shaft spring by a rocker assembly, further comprising a gear train coupled to said cam, and wherein said shaft spring is coupled to said shaft.

6. The vibratory device of claim 5 wherein said cam surface, said rocker assembly, and said shaft spring are configured to produce said series of longitudinal vibrations in said shaft and the prosthesis responsive to said motion between 50-500 Hz.

7. The vibratory device of claim 5 wherein said cam surface, said rocker assembly, and said shaft spring are configured to produce said series of longitudinal vibrations in said shaft and the prosthesis responsive to said motion with a force of up to 500 lbf.

8. The vibratory device of claim 7 wherein said cam surface, said rocker assembly, and said shaft spring are configured to produce said series of longitudinal vibrations in said shaft and the prosthesis responsive to said motion between 50-500 Hz.