Pop-up drain assembly

• US 10,246,861 B2
• Filed: 07/14/2017
• Issued: 04/02/2019
• Est. Priority Date: 02/01/2010
• Status: Active Grant

• Current Assignee: PF Waterworks LP
• Original Assignee: PF Waterworks LP
• Inventors: Beck, Harold Kent, Ahuja, Sanjay
• Primary Examiner(s): Crane, Lauren A
• Application Number:
  US15/650,650
• Publication Number:
  US 20170321401A1
• Time in Patent Office: 627 Days
• Field of Search: 4689, 4690, 4691, 4692
• CPC Class Codes: E03C 1/23 with mechanical closure mechanisms
• CPC Class Codes: E03C 1/2302 the actuation force being transmitted to the plug via rigid elements
• CPC Class Codes: E03C 2001/2311 the actuation force being magnetic or electromagnetic

Abstract

A pop-up drain assembly for a sink has drain piping, a stopper in the drain piping and a pivot rod for opening and closing the stopper, which tends not to clog because the pivot rod is not within a fluid flow path. In one embodiment the stopper has flow diverter plates that channel fluid flowing through the drain piping away from the pivot rod so that hair, waste and debris does not catch on and accumulate on the pivot rod. In another embodiment the stopper and the pivot rod are engaged through magnetic coupling, and the pivot rod does not protrude into the fluid flow path. The stopper is preferably variable in length for adjustment to fit different distances from the pivot rod to the top of the drain piping.

Claims

1. A drain stopper, comprising:

an elongated body having a longitudinal axis, the body comprising two or more longitudinal fins for centering the body in a drain pipe, wherein the fins project radially and define an outermost circumference of the body;

a cap on one end of the body for providing a seal;

a magnet holder extending longitudinally from one of the fins away from the cap end; and

a magnet or a magnetic material received in the magnet holder, wherein the magnet holder, the magnet or the magnetic material has an outer surface approximately and substantially aligned with the outermost circumference of the body, and wherein the magnet or magnetic material is elongated and has a longitudinal axis that is radially offset from and substantially parallel to the longitudinal axis of the body.

2. The drain stopper of claim 1, wherein the outer surface of the magnet holder, the magnet or the magnetic material is aligned with the outermost circumference of the body.

3. The drain stopper of claim 2, wherein longitudinal axis of the magnet or magnetic material is parallel to the longitudinal axis of the body.

4. A drain stopper operable with a pop-up drain assembly having a drain pipe that has a pivot rod port, wherein the drain stopper is in a vertical position while in operation, the drain stopper comprising:

a body that has a length, a longitudinal axis, an upper end, a lower end, a magnet holder and a magnet or a magnetic material received in or on the magnet holder, wherein the magnet holder extends toward or to the lower end of the body, wherein the magnet holder or the magnet or magnetic material provides a longitudinal outermost side portion of the body that is sized and designed to place the magnet or magnetic material adjacent to the pivot rod port, wherein the magnet or magnetic material is elongated and has a longitudinal axis, and wherein the longitudinal axis of the magnet or magnetic material is oriented vertically while in operation and is offset radially from the longitudinal axis of the body; and

a cap received on the upper end of the body.

5. The drain stopper of claim 4, wherein the body comprises a plurality of fins that project radially from the longitudinal axis of the body and extend longitudinally, wherein the fins have longitudinal outer edges that define an outermost perimeter of the body, wherein the magnet holder depends from one of the fins, and wherein the magnet holder has a surface that lies on the outermost perimeter of the body.

6. A drain stopper, comprising:

a body and an elongated magnet, wherein

the body has a length, a longitudinal axis, an upper end and an opposing lower end, wherein

the body defines a circular cylindrical space that has an outermost cylindrical surface of the drain stopper, wherein

the body has a magnet holder that has an outer surface that lies on the outermost cylindrical surface, wherein

the magnet holder has a length that extends longitudinally along the outermost cylindrical surface, wherein

the elongated magnet is received in the magnet holder, and wherein

the magnet has a longitudinal axis that is radially offset from and generally parallel to the longitudinal axis of the body.

7. The drain stopper of claim 6, further comprising a cap having a seal or a gasket, wherein the cap is received on the upper end of the body.

8. The drain stopper of claim 7, wherein the elongate magnet has a longitudinal axis that is parallel to the longitudinal axis of the body.

9. The drain stopper of claim 8, wherein the body comprises a plurality of fins that project radially from the longitudinal axis of the body and extend longitudinally, wherein the fins have longitudinal outer edges that define an outermost cylindrical surface of the body, and wherein the magnet holder depends from one of the fins.

10. A drain stopper for a pop-up drain assembly, comprising:

a central shaft having a length, a longitudinal axis and upper and lower ends;

a fin A and a fin B that project radially from the shaft and extend along the length of the shaft for centralizing the drain stopper in a drain pipe;

a cap on the upper end of the shaft;

a magnet holder on fin B extending from away from the cap; and

an elongated magnet having a longitudinal axis received in or on the magnet holder,

wherein fin B has a radially outermost edge,

wherein the magnet holder or the magnet has a radially outermost surface that is substantially aligned with the radially outermost edge of fin B, and

wherein the longitudinal axis of the magnet is offset radially from and is substantially parallel to the longitudinal axis of the body.

11. A drain stopper for a sink or basin, comprising:

a central, longitudinal shaft having a length, a longitudinal axis, an upper end and an opposing lower end;

a cap received on the upper end for providing a seal to retain fluid in the sink or basin;

first and second opposing plates for diverting flow away from the lower end of the shaft,

wherein each of the plates has opposing upper and lower ends,

wherein the upper end of each plate is fixed directly or indirectly to or is formed integral with the shaft,

wherein the upper end of each plate is adjacent to or near the longitudinal axis,

wherein the lower end of each of the first and second plates is spaced away from the longitudinal axis relative to the upper end of each of the first and second plates, respectively,

wherein each of the plates has a planar surface, and

wherein the planar surface of each of the plates is transverse to the longitudinal axis.

12. A drain stopper for a sink or basin, comprising:

a central, longitudinal shaft having a length, a longitudinal axis, an upper end and an opposing lower end;

a cap received on the upper end for providing a seal to retain fluid in the sink or basin;

two or more fins that project radially from the shaft and that extend along the length of the shaft for centering the drain stopper in a drain pipe;

first and second opposing plates for diverting flow away from the lower end of the shaft,

wherein each of the plates has opposing upper and lower ends,

wherein the upper end of each plate is fixed directly or indirectly to the shaft or to one of the fins or is formed integral with the shaft or with one of the fins,

wherein the upper end of each plate is adjacent to or near the longitudinal axis,

wherein the lower end of each of the first and second plates is spaced away from the longitudinal axis relative to the upper end of each of the first and second plates, respectively,

wherein each of the fins and the plates have planar surfaces,

wherein the planar surface of each of the plates is transverse to the longitudinal axis, and

wherein the planar surfaces of each of the plates intersect the planar surfaces of each of the fins.

13. The drain stopper of claim 12, further comprising pivot rod engagement means fixed to the shaft or one of the fins or formed integral with the shaft or one of the fins, wherein the pivot rod engagement means is located between the first and second plates.

14. The drain stopper of claim 13, wherein the pivot rod engagement means is a pivot rod holder for physical engagement with a pivot rod.

15. The drain stopper of claim 14, wherein the pivot rod holder has an open slot so that the drain stopper can be pressed onto a pivot rod transverse to the longitudinal axis of the pivot rod.

16. The drain stopper of claim 14, wherein the pivot rod holder has more than one location for receiving the pivot rod so that the drain stopper can provide more than one distance between the upper end of the shaft and the location where the pivot rod will be received.

17. The drain stopper of claim 16, wherein the pivot rod holder has two parallel members that each have an edge, and wherein a slot is defined between the edges of the two parallel members.

18. The drain stopper of claim 17, wherein each edge has more than one recess, and wherein a recess on one edge opposes a recess on the other edge to form an opening for receiving the pivot rod.

19. The drain stopper of claim 17, wherein the edge of one member has at least two indentations separated by a protuberance, wherein the edge of the other member has at least two indentations separated by a protuberance, and wherein the indentations and protuberance on one member opposes the indentations and protuberance on the other member, respectively, for providing a detent mechanism for holding the pivot rod.

20. The drain stopper of claim 12, further comprising a pivot rod holder located between the first and second plates, the pivot rod holder comprising two members that extend downwardly, wherein a slot is defined between the two members, and wherein the two members comprise an elastomeric and/or flexible material for receiving a pivot rod in a friction fit within the slot.

21. The drain stopper of claim 12, wherein the fins and the central, longitudinal shaft are an integral unit that comprise at least two planar sheets of material that intersect at the longitudinal axis of the shaft, and wherein the upper ends of the first and second plates are fixed to one of the sheets of material.

22. The drain stopper of claim 12, wherein the distance between the lower end of the shaft and the cap is adjustable.

23. The drain stopper of claim 12, wherein the drain stopper comprises at least four fins that extend longitudinally along the shaft and that project radially from the shaft, wherein a transverse cross-section of the four longitudinal fins has the shape of a plus sign, wherein the shaft is defined by the intersection of the longitudinal fins, and wherein the upper ends of the first and second plates are attached to the fins.

24. The drain stopper of claim 12, further comprising pivot rod engagement means and a magnet or magnetic material received on or in the pivot rod engagement means for magnetic coupling with a pivot rod, wherein the pivot rod engagement means is located between the lower ends of the first and second plates, and wherein the pivot rod engagement means is offset radially outwardly from the longitudinal axis of the shaft for locating the magnet or magnetic material adjacent to a pivot rod port in a drain pipe.

25. The drain stopper of claim 12, wherein the stopper has an open member on the lower end of the shaft for receiving a pivot rod.

26. The drain stopper of claim 12, wherein a transverse cross-section of the stopper has the general shape of a circular central portion, which is the shaft, with four fins projecting radially from the shaft at 90, 180, 270 and 360 degrees around the shaft, wherein each plate has a notch through which one of the fins extends, and wherein the upper end of each plate is fixed to one of the fins.

27. The drain stopper of claim 12, further comprising an open member attached to or formed integral with the lower end of the shaft for receiving a pivot rod, wherein the open member is a solid ring through which the pivot rod may only be inserted or the open member is a cut ring through which the pivot rod may be inserted or which may be pressed onto the pivot rod.

28. The drain stopper of claim 12, further comprising an open member attached to or formed integral with the lower end of the shaft for receiving a pivot rod, wherein the open member has a slot in its longitudinal axis for receiving the pivot rod, and wherein the slot is long enough to accommodate more than one distance between the pivot rod and a drain opening in the sink or basin.

29. The drain stopper of claim 12, further comprising an open member attached to or formed integral with the lower end of the shaft for receiving a pivot rod, wherein the open member has a longitudinal slot that provides an opening for receiving the pivot rod in an orientation transverse to the longitudinal axis of the open member, and wherein the slot is defined to appear as a circle attached to another circle by a line.

30. The drain stopper of claim 29, wherein the pivot rod has a pair of opposing longitudinal fins, wherein the pivot rod may be received in the open member such that the fins on the pivot rod are received within a circle in the slot in the open member.

31. The drain stopper of claim 12, further comprising an open member attached to or formed integral with the lower end of the shaft for receiving a pivot rod, wherein the open member comprises two opposing prongs spaced apart, wherein a slot is defined between the two prongs, and wherein each prong has an elastomeric material that extends into the slot for engaging the pivot rod in a friction fit.

32. The drain stopper of claim 12, further comprising a pivot-rod-receiving element on the lower end of the shaft for receiving a pivot rod, wherein the pivot-rod-receiving element has more than one opening for providing different distances between the pivot rod and the cap.

33. The drain stopper of claim 12, wherein the first and second plates are sufficiently rigid, flexible and resilient for the plates to retain a shape and return to the shape after being flexed.