Electrophotographic roller, process cartridge and electrophotographic apparatus

• US 10,248,042 B2
• Filed: 05/29/2018
• Issued: 04/02/2019
• Est. Priority Date: 06/02/2017
• Status: Active Grant

• Current Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Original Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Inventors: Uematsu, Atsushi, Goto, Mototeru, Kodama, Masataka
• Primary Examiner(s): Gray, David M.
• Assistant Examiner(s): Harrison, Michael A
• Application Number:
  US15/991,191
• Publication Number:
  US 20180348661A1
• Time in Patent Office: 308 Days
• CPC Class Codes: G03G 15/0233 Structure, details of the charging member, e.g. chemical composition, surface properties
• CPC Class Codes: G03G 15/0818 characterised by the structure of the donor member, e.g. surface properties
• CPC Class Codes: G03G 15/1685 Structure, details of the transfer member, e.g. chemical composition
• CPC Class Codes: G03G 2215/025 using contact charging means having lateral dimensions related to other apparatus means, e.g. photodrum, developing roller
• CPC Class Codes: G03G 2221/183 Process cartridge
• CPC Class Codes: G03G 5/14708 comprising organic material

Abstract

The electrophotographic roller has a surface layer comprising an electro-conductive elastic layer on an electro-conductive substrate. The opening of a bowl-shaped resin particle is exposed on the surface of the electrophotographic roller. The number of contact portions of the convex portion with the glass plate in a square region where a length of a nip in a direction along the circumferential direction of the electrophotographic roller of a nip formed by pressing the roller on the glass plate with a specific load applied as the length of one side and is located at any position in the nip is 8 or more. The average value of the areas of the contact portions is 10 μm² to 111 μm². The variation coefficient of the areas of the contact portions and the variation coefficient D of the areas of a plurality of Voronoi regions each including a contact portion satisfy specific relationships.

Claims

1. An electrophotographic roller, comprising an electro-conductive substrate and an electro-conductive elastic layer as a surface layer on the electro-conductive substrate,

wherein the elastic layer comprises a binder and retains a bowl-shaped resin particle having an opening in the state where the opening is exposed on a surface of the electrophotographic roller,

the surface of the electrophotographic roller comprises

a concave portion derived from the opening of the bowl-shaped resin particle exposed on the surface and

a convex portion derived from an edge of the opening of the bowl-shaped resin particle exposed on the surface,

a part of the surface of the electrophotographic roller is constituted by the elastic layer,

when the electrophotographic roller is pressed on a glass plate so that a load per unit area of a nip formed by the electrophotographic roller and the glass plate is 6.5 g/mm² or more and 14.3 g/mm² or less, and a square region having a side whose length is equal to a length of the nip in a direction along a circumferential direction of the electrophotographic roller is put in the nip,

in the square region,

the convex portion and the glass plate are in contact with each other, and a number of the contact portion is 8 or more, an average value Save of areas of the contact portion is 10 μ

m² or more and 111 μ

m² or less,

a variation coefficient S of the areas of the contact portion satisfies the following Expression (1), and

a variation coefficient D of areas of Voronoi regions each including the contact portion satisfies the following Expression (2);

0.68≤

S≤

1.00 

 

Expression (1)

0.85≤

D≤

1.20. 

 

Expression (2)

2. The electrophotographic roller according to claim 1, wherein a density of the contact portion is 40 portions/mm² or more and 190 portions/mm² or less.

3. The electrophotographic roller according to claim 1, wherein an average value Dave of the areas of the Voronoi regions is 1300 μ

m² or more and 3000 μ

m² or less.

4. The electrophotographic roller according to claim 1, wherein the Save is 10 μ

m² or more and 40 μ

m² or less.

5. The electrophotographic roller according to claim 1, wherein a ten-point average roughness (Rzjis) according to Japanese Industrial Standard B 0601-1994 of a surface of the elastic layer is 5 to 75 μ

m.

6. The electrophotographic roller according to claim 1, wherein an average concave and convex interval (Sm) according to Japanese Industrial Standard B 0601-1994 of the surface of the elastic layer is 30 to 200 μ

m.

7. The electrophotographic roller according to claim 1, wherein the number of the contact portion in the square region is 8 or more and 50 or less when the load is 6.5 g/mm².

8. The electrophotographic roller according to claim 1, wherein the number of the contact portion in the square region is 10 or more and 60 or less when the load is 10.9 g/mm².

9. The electrophotographic roller according to claim 1, wherein the number of the contact portion in the square region is 20 or more and 70 or less when the load is 14.3 g/mm².

10. The electrophotographic roller according to claim 1, wherein a maximum size of the bowl-shaped resin particle is 10 μ

m or more and 150 μ

m or less.

11. The electrophotographic roller according to claim 10, wherein a maximum size of the bowl-shaped resin particle is 18 μ

m or more and 102 μ

m or less.

12. The electrophotographic roller according to claim 1, wherein a volume resistivity of the elastic layer is 1×

10² Ω

cm or more and 1×

10¹⁶ Ω

cm or less under an environment of a temperature of 23°

C. and relative humidity of 50%.

13. A process cartridge attachable to and detachable from a main body of an electrophotographic apparatus, comprising an electrophotographic photosensitive member and an electrophotographic roller,

wherein the electrophotographic roller comprises

an electro-conductive substrate and an electro-conductive elastic layer as a surface layer on the electro-conductive substrate,

the elastic layer comprises a binder and retains support a bowl-shaped resin particle having an opening in the state where the opening is exposed on a surface of the electrophotographic roller,

the surface of the electrophotographic roller comprises

a concave portion derived from the opening of the bowl-shaped resin particle exposed on the surface and

a convex portion derived from an edge of the opening of the bowl-shaped resin particle exposed on the surface,

a part of the surface of the electrophotographic roller is constituted by the elastic layer,

when the electrophotographic roller is pressed on a glass plate so that a load per unit area of a nip formed by the electrophotographic roller and the glass plate is 6.5 g/mm² or more and 14.3 g/mm² or less, and a square region having a side whose length is equal to a length of the nip in a direction along a circumferential direction of the electrophotographic roller is put in the nip,

in the square region,

the convex portion and the glass plate are in contact with each other, and a number of the contact portion is 8 or more,

an average value Save of areas of the contact portion is 10 μ

m² or more and 111 μ

m² or less,

a variation coefficient S of the areas of the contact portion satisfies the following Expression (1), and

a variation coefficient D of areas of Voronoi regions each including the contact portion satisfies the following Expression (2);

0.68≤

S≤

1.00;

 

 

Expression (1)

0.85≤

D≤

1.20. 

 

Expression (2)

14. The process cartridge according to claim 13, wherein the electrophotographic roller is a charging roller, and is disposed to enable charging the electrophotographic photosensitive member.

15. An electrophotographic apparatus, comprising an electrophotographic roller and an electrophotographic photosensitive member,

wherein the electrophotographic roller comprises an electro-conductive substrate and an electro-conductive elastic layer as a surface layer on the electro-conductive substrate,

the elastic layer comprises a binder and retains a bowl-shaped resin particle having an opening in the state where the opening is exposed on a surface of the electrophotographic roller,

the surface of the electrophotographic roller comprises

a concave portion derived from the opening of the bowl-shaped resin particle exposed on the surface and

a convex portion derived from an edge of the opening of the bowl-shaped resin particle exposed on the surface,

a part of the surface of the electrophotographic roller is constituted by the elastic layer,

when the electrophotographic roller is pressed on a glass plate so that a load per unit area of a nip formed by the electrophotographic roller and the glass plate is 6.5 g/mm² or more and 14.3 g/mm² or less, and a square region having a side whose length is equal to a length of the nip in a direction along a circumferential direction of the electrophotographic roller of the nip is put in the nip,

in the square region,

the convex portion and the glass plate are in contact with each other, and a number of the contact portion is 8 or more,

an average value Save of areas of the contact portion is 10 μ

m² or more and 111 μ

m² or less,

a variation coefficient S of the areas of the contact portion satisfies the following Expression (1), and

a variation coefficient D of areas of Voronoi regions each including the contact portion satisfies the following Expression (2);

0.68≤

S≤

1.00;

 

 

Expression (1)

0.85≤

D≤

1.20. 

 

Expression (2)