Fast thermal dumping for batteries

• US 10,249,921 B2
• Filed: 05/23/2013
• Issued: 04/02/2019
• Est. Priority Date: 05/23/2013
• Status: Active Grant

• Current Assignee: Elwha LLC (Intellectual Ventures LLC)
• Original Assignee: Elwha LLC (Intellectual Ventures LLC)
• Inventors: Hyde, Roderick A., Wood, Jr., Lowell L.
• Primary Examiner(s): Mohaddes, Ladan
• Application Number:
  US13/901,251
• Publication Number:
  US 20140349145A1
• Time in Patent Office: 2,140 Days
• CPC Class Codes: H01M 10/63 Control systems charging or discharging in response to temperature H01M10/44 , H01M10/443; measurement of temperature H01M10/48 , H01M10/486
• CPC Class Codes: H01M 10/6557 arranged between the cells
• CPC Class Codes: H01M 10/6569 Fluids undergoing a liquid-gas phase change or transition, e.g. evaporation or condensation heat pipes H01M10/6552
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A cooling system includes a fluid delivery system configured to bring a working liquid (such as water) into thermal contact with a battery where it vaporizes into an exhaust gas, and an exhaust system configured to vent the exhaust gas.

Claims

1. A cooling system for cooling thermal runaway in a battery, the system comprising:

a fluid delivery system configured to transport a working liquid into thermal contact with the battery and further configured to permit the working liquid to vaporize upon said thermal contact to form an exhaust gas; and

an exhaust system configured to vent the exhaust gas from the fluid delivery system to the environment.

2. The system of claim 1, wherein the working liquid includes water.

3. The system of claim 1, wherein the working liquid includes a chlorofluorocarbon, hydrofluorocarbon, hydrofluorochlorocarbon, bromochlorofluorocarbon, or a mixture of any of the preceding compositions.

4. The system of claim 1, further comprising a storage tank for the working liquid, wherein the system is configured to cool thermal runaway without a present connection to an external source of working liquid.

5. The system of claim 1, wherein the fluid delivery system includes a structure configured to route the working liquid through the battery interior.

6. The system of claim 5, wherein the fluid delivery system includes a plurality of channels configured to route the working liquid through a plurality of locations within the battery.

7. The system of claim 6, wherein the fluid delivery system includes a structure configured to separately control a flow rate through the plurality of channels, wherein the fluid delivery system is configured to cool different portions of the battery at different cooling rates.

8. The system of claim 7, wherein the battery includes a plurality of cells, and further comprising a control system configured to direct the fluid delivery system to cool each cell separately.

9. The system of claim 1, wherein the fluid delivery system includes a pump.

10. The system of claim 1, wherein the fluid delivery system includes a valve.

11. The system of claim 1, wherein the fluid delivery system includes a pressurization source.

12. The system of claim 11, wherein the pressurization source includes at least a portion of the exhaust gas.

13. The system of claim 1, further comprising triggering circuitry configured to activate the cooling system in response to a battery condition.

14. The system of claim 13, wherein the battery condition is temperature.

15. The system of claim 13, wherein the battery condition is current.

16. The system of claim 13, wherein the battery condition is rate of change of temperature.

17. The system of claim 13, wherein the battery condition is acceleration, acceleration history, speed, or speed history of the battery.

18. The system of claim 13, wherein the battery condition is internal pressure of the battery.

19. The system of claim 13, wherein the battery condition is structural integrity of the battery.

20. The system of claim 13, further comprising a memory configured to store a record of the battery condition.

21. The system of claim 13, further comprising a memory configured to store a record of the cooling system activation.

22. The system of claim 1, wherein the battery includes a heat transfer structure configured to transport heat from the interior of the battery to an external heat exchanger, and wherein the fluid delivery system is configured to route the working liquid into thermal contact with the external heat exchanger.

23. The system of claim 22, wherein the heat transfer structure includes a heat pipe.

24. The system of claim 22, wherein the heat transfer structure includes a coolant flow conduit.

25. The system of claim 22, wherein the heat transfer structure includes a thermal conductor.

26. The system of claim 1, further comprising triggering circuitry configured to activate the cooling system in response to an external command.

27. The system of claim 1, further comprising flow rate circuitry configured to control a flow rate of the working liquid within the fluid delivery system, wherein the flow rate circuitry is configured to respond to a battery condition by adjusting the flow rate of working liquid delivered to the battery.

28. The system of claim 27, wherein the flow rate circuitry is configured to deliver the working liquid to the battery in response to a battery temperature profile.

29. The system of claim 1, wherein the battery includes a plurality of cells, and wherein the fluid delivery system is configured to deliver working liquid to individual cells at different rates.

30. A method of cooling a battery, comprising:

bringing a working liquid into thermal contact with at least a portion of the battery;

allowing heat from the battery to vaporize the working liquid upon said thermal contact; and

venting the vaporized working liquid to the environment.

31. The method of claim 30, wherein bringing the working liquid into thermal contact with at least a portion of the battery includes routing working liquid through the battery interior.

32. The method of claim 30, wherein bringing the working liquid into thermal contact with at least a portion of the battery includes activating the cooling system in response to a battery condition.

33. The method of claim 32, wherein the battery condition is temperature.

34. The method of claim 32, wherein the battery condition is current.

35. The method of claim 32, wherein the battery condition is rate of change of temperature.

36. The method of claim 32, wherein the battery condition is acceleration, acceleration history, speed, or speed history of the battery.

37. The method of claim 32, wherein the battery condition is internal pressure of the battery.

38. The method of claim 32, wherein the battery condition is structural integrity of the battery.

39. The method of claim 32, further comprising storing a record of the battery condition in a memory.

40. The method of claim 32, further comprising storing a record of the cooling system activation in a memory.

41. The method of claim 30, further comprising transporting heat from the interior of the battery to an external heat exchanger, wherein bringing the working liquid into thermal contact with at least a portion of the battery includes bringing the working liquid into thermal contact with the external heat exchanger.

42. The method of claim 30, wherein bringing the working liquid into thermal contact with at least a portion of the battery includes activating the cooling system in response to an external command.

43. The method of claim 30, further comprising responding to a battery condition by adjusting a flow rate of working liquid delivered to the battery.

44. The method of claim 30, wherein the battery includes a plurality of cells, and wherein bringing the working liquid into thermal contact with at least a portion of the battery includes delivering liquid to individual cells at different rates.

45. A system for cooling a battery, comprising:

means for bringing a working liquid into thermal contact with at least a portion of the battery;

means for allowing heat from the battery to vaporize the working liquid upon said thermal contact; and

means for venting the vaporized working liquid from the bringing means to the environment.