Three dimensional induction rethermalizing station and control system

• US 10,251,511 B2
• Filed: 04/05/2016
• Issued: 04/09/2019
• Est. Priority Date: 12/12/2012
• Status: Active Grant

• Current Assignee: Vollrath Company LLC
• Original Assignee: Vollrath Company LLC
• Inventors: Roever, Peter, Wang, Yang, Wojcik, John
• Primary Examiner(s): Alexander, Reginald
• Application Number:
  US15/090,950
• Publication Number:
  US 20160213196A1
• Time in Patent Office: 1,099 Days
• Field of Search: 99451, 99DIG 14, 219620, 219622, 219621, 219627
• CPC Class Codes: A47J 36/2483 with electrical heating means
• CPC Class Codes: H05B 6/06 Control, e.g. of temperature, of power
• CPC Class Codes: H05B 6/065 using coordinated control of multiple induction coils
• CPC Class Codes: H05B 6/12 Cooking devices
• CPC Class Codes: H05B 6/1209 induction cooking plates or the like and devices to be used in combination with them
• CPC Class Codes: H05B 6/1245 with special coil arrangements
• CPC Class Codes: H05B 6/1272 with more than one coil or coil segment per heating zone

Abstract

A rethermalizing station includes a well defined by an exterior wall, a food pan configured to be inserted into the well and to hold a food item, a first induction coil surrounding the exterior wall of the well, the first induction coil configured to warm the food item via inductive heating of the food pan, a first temperature sensor configured to detect a temperature of the food pan, and a control unit coupled to the first induction coil and the first temperature sensor, the control unit configured to control the first induction coil in response to the temperature of the food pan detected by the first temperature sensor such that temperature of the food pan is maintained at a targeted temperature.

Claims

1. A rethermalizing station for rethermalizing or warming food items, the rethermalizing station comprising:

a well defined by an exterior wall;

a food pan configured to be inserted into the well and to hold a food item;

a first induction coil surrounding the exterior wall of the well, the first induction coil configured to warm the food item via inductive heating of the food pan;

a first temperature sensor configured to detect a temperature of the food pan;

a second induction coil positioned below a bottom surface of the well, the second induction coil electrically coupled in series with the first induction coil and configured to warm the food item via inductive heating of the food pan; and

a control unit coupled to the first induction coil and the first temperature sensor, the control unit configured to control the first induction coil in response to the temperature of the food pan detected by the first temperature sensor such that temperature of the food pan is maintained at a targeted temperature, wherein the control unit is coupled to the second induction coil and configured to control the second induction coil in response to the temperature of the food pan detected by the first temperature sensor such that temperature of the food pan is maintained at the targeted temperature;

wherein the control unit is configured to control the induction coils by varying a supply current between a minimum nonzero current value and a maximum nonzero current value, thereby varying a power output of the induction coils between a minimum nonzero power value and a maximum nonzero power value.

2. The rethermalizing station of claim 1, wherein the well has a well perimeter and extends for a well depth;

and

wherein the first induction coil has a coil perimeter larger than the well perimeter and extends for a coil depth not greater than the well depth.

3. The rethermalizing station of claim 2, wherein the well perimeter and the coil perimeter are both circular.

4. The rethermalizing station of claim 2, wherein the well perimeter and the coil perimeter are both polygons.

5. The rethermalizing station of claim 4, wherein the well perimeter and the coil perimeter are both the same polygon.

6. The rethermalizing station of claim 1, further comprising:

a biasing member coupled to the first temperature sensor to bias the first temperature sensor away from a bottom of the well so that the first temperature sensor contacts a bottom of the food pan to detect the temperature of the food pan.

7. The rethermalizing station of claim 6, further comprising:

a second temperature sensor configured to detect a temperature of the food pan at an elevation different than the first temperature sensor, the second temperature sensor coupled to the control unit; and

an indicator to indicate a need for user attention to the food item;

wherein the control unit is further configured to determine a temperature difference between the temperature of the food item detected by the first temperature sensor and the temperature of the food item detected by the second temperature sensor and to turn on the indicator when the detected temperature difference exceeds a targeted temperature difference, thereby indicating the need for user attention to the food item.

8. The rethermalizing station of claim 7, wherein the second temperature sensor is one of a plurality of second temperature sensors coupled to the exterior wall of the well, each of the plurality of second temperature sensors is positioned to contact the food pan to detect the temperature of the food pan, and each of the plurality of second temperature sensors coupled to the control unit.

9. The rethermalizing station of claim 8, wherein the first and second temperature sensors are thermistors.

10. The rethermalizing station of claim 1, wherein the minimum nonzero current value is 0.75 amps and the maximum nonzero current value is 6.8 amps.

11. The rethermalizing station of claim 1, wherein the minimum nonzero power value is 8 watts and the maximum nonzero power value is 800 watts.

12. The rethermalizing station of claim 1, wherein the first induction coil includes a first number of turns and the second induction coil includes a second number of turns less than the first number of turns.

13. The rethermalizing station of claim 1, wherein the food pan comprises a conductive material.

14. The rethermalizing station of claim 13, wherein the food pan comprises magnetic stainless steel.

15. A rethermalizing station for rethermalizing or warming food items, the rethermalizing station comprising:

a well defined by an exterior wall;

a food pan configured to be inserted into the well and to hold a food item;

an induction coil surrounding the exterior wall of the well, the induction coil configured to warm the food item via inductive heating of the food pan;

a temperature sensor configured to detect a temperature of the food pan; and

a control unit coupled to the induction coil and the temperature sensor, the control unit configured to control the induction coil in response to the temperature of the food pan detected by the temperature sensor such that temperature of the food pan is maintained at a targeted temperature,

wherein the control unit is configured to control the induction coil by varying a supply current between a minimum nonzero current value and a maximum nonzero current value, thereby varying a power output of the induction coil between a minimum nonzero power value and a maximum nonzero power value.

16. The rethermalizing station of claim 15, wherein the minimum nonzero current value is 0.75 amps and the maximum nonzero current value is 6.8 amps.

17. The rethermalizing station of claim 15, wherein the minimum nonzero power value is 8 watts and the maximum nonzero power value is 800 watts.