Bi-directional fixating transvertebral body screws, zero-profile horizontal intervertebral miniplates, expansile intervertebral body fusion devices, and posterior motion-calibrating interarticulating joint stapling device for spinal fusion

• US 10,251,643 B2
• Filed: 03/23/2018
• Issued: 04/09/2019
• Est. Priority Date: 04/12/2005
• Status: Active Grant

• Current Assignee: Moskowitz Family LLC
• Original Assignee: Moskowitz Family LLC
• Inventors: Moskowitz, Mosheh T., Moskowitz, Nathan C.
• Primary Examiner(s): Philogene, Pedro
• Application Number:
  US15/934,622
• Publication Number:
  US 20180206839A1
• Time in Patent Office: 382 Days
• Field of Search: 623 1711- 1716, 606246-289, 606300-328, 606 86 R
• CPC Class Codes: A61B 17/0642 for bones, e.g. for osteosynthesis or connecting tendon to bone
• CPC Class Codes: A61B 17/0643 with separate closing member, e.g. for interlocking with staple
• CPC Class Codes: A61B 17/0682 for applying U-shaped staples or clamps, e.g. without a forming anvil
• CPC Class Codes: A61B 17/7064 Devices acting on, attached to, or simulating the effect of, vertebral facets; Tools therefor
• CPC Class Codes: A61B 2017/0648 threaded, e.g. tacks with a screw thread
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/3052 unrestrained in only one direction, e.g. moving unidirectionally
• CPC Class Codes: A61F 2002/30525 Worm gears
• CPC Class Codes: A61F 2002/30579 with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30841 Sharp anchoring protrusions for impaction into the bone, e.g. sharp pins, spikes
• CPC Class Codes: A61F 2002/3085 with a threaded, e.g. self-tapping, bone-engaging surface, e.g. external surface
• CPC Class Codes: A61F 2002/448 comprising multiple adjacent spinal implants within the same intervertebral space or within the same vertebra, e.g. comprising two adjacent spinal implants
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2310/00796 Coating or prosthesis-covering structure made of a phosphorus-containing compound, e.g. hydroxy(l)apatite

Abstract

An apparatus and method for joining members together using a self-drilling screw apparatus or stapling apparatus are disclosed. The screw apparatus includes a shell and first and second first screw members having tapered ends and threaded bodies that are disposed within the shell. A drive mechanism rotatably drives the first and second screw members from the shell in opposite directions and causes the screw members to embed themselves in the members to be joined. The screw apparatus can be used to join members such as bones, portions of the spinal column, vertebral bodies, wood, building materials, metals, masonry, or plastics. The stapling apparatus includes first and second lever arms rotatably joined together at a fulcrum, and the lever arms rotate in opposite directions. First and second cartridges are disposed at the ends of the lever arms. Each cartridge is capable of holding a staple including a bracket, a nail member and an alignment slot. When the ends of the lever arms are rotated towards each other the staples from the cartridges are interlocked. The staples can be also be used to join members such as bones, portions of the spinal column, or vertebral bodies.

Claims

1. An artificial expansile spinal implant comprising first and second shells and an expansion mechanism positioned between the first and second shells and configured to expand the artificial expansile spinal implant, wherein the expansion mechanism comprises first and second threaded bodies and a rotatable tool engagement portion configured to rotate the first threaded body with respect to the second threaded body to drive expansion between the first shell and the second shell in response to turning the rotatable tool engagement portion, wherein the artificial expansile spinal implant is configured to be introduced into an intervertebral space with the first and second shells engaging opposing vertebral bodies when inserted into the intervertebral space and wherein the tool engagement portion is positioned and configured to be engaged by a tool extending along a direction of insertion for rotating the rotatable tool engagement portion, wherein each of the first and second shells comprises a first set of engagement features extending from the first and second shells that are configured for engaging vertebral endplates of the opposing vertebral bodies to hold the artificial expansile spinal implant in place and a second set of engagement features extending from the first and second shells that are configured for engaging the vertebral endplates of the opposing vertebral bodies to hold the artificial expansile spinal implant in place, wherein the second set of engagement features are larger than the first set of engagement features, extend further than the first set of engagement features, and have substantially tapered tips configured for piercing the vertebral endplates when introduced into the intervertebral space and expanded.

2. The artificial expansile spinal implant of claim 1, wherein the second set of engagement features extend from the first and second shells in directions substantially perpendicular to the first and second shells.

3. The artificial expansile spinal implant of claim 2, wherein the first shell, the second shell, and the first set of engagement features extending from both the first and second shells comprise PEEK (poly-ether-ketone).

4. The artificial expansile spinal implant of claim 3, and further comprising means for expanding geometrically in a second direction.

5. The artificial expansile spinal implant of claim 1, wherein the artificial expansile spinal implant can expand geometrically in two dimensions.

6. The artificial expansile spinal implant of claim 1, wherein each of the first and second shells define holes into which the second set of engagement features at least partially extend.

7. The artificial expansile spinal implant of claim 1, wherein each of the first and second shells define holes into which the second set of engagement features at least partially extend and the second set of engagement features extend from the holes of the first and second shells in directions substantially perpendicular to the first and second shells and wherein the first set of engagement features are more numerous than the second set of engagement features.

8. The artificial expansile spinal implant of claim 1, wherein the first shell, the second shell, and the first set of engagement features extending from both the first and second shells comprise PEEK (poly-ether-ketone), wherein each of the first and second shells define screw holes, and wherein the second set of engagement features comprise screw members extendable through the holes at least partially into the vertebral endplates.

9. The artificial expansile spinal implant of claim 1, wherein the artificial expansile spinal implant can be adjusted in at least two directions in order to facilitate bone fusion of two adjacent segments.

10. The artificial expansile spinal implant of claim 1, wherein the second set of engagement features comprise at least first and second screw members configured to be extended from the first shell into one of the vertebral endplates and at least third and fourth screw members configured to be extended from the second shell into another of the vertebral endplates.

11. The artificial expansile spinal implant of claim 1, and further comprising means for expanding geometrically in a second direction.

12. The artificial expansile spinal implant of claim 1, wherein the first shell, the second shell, and the first set of engagement features extending from both the first and second shells comprise PEEK (poly-ether-ketone).

13. The artificial expansile spinal implant of claim 1, wherein the first and second shells define screw holes.

14. The artificial expansile spinal implant of claim 13, wherein the second set of engagement features comprise threaded screws extending through the screw holes.

15. The artificial expansile spinal implant of claim 1, wherein the second set of engagement features comprise rotatable threaded screws.

16. The artificial expansile spinal implant of claim 1, wherein the first shell comprises a first plurality of screw holes and the second shell comprises a second plurality of screw holes.

17. The artificial expansile spinal implant of claim 1, and further comprising means for placement of bone material.

18. The artificial expansile spinal implant of claim 1, wherein the expansion mechanism comprises a drive screw.

19. The artificial expansile spinal implant of claim 1, wherein the expansion mechanism comprises a rotatable gear.

20. The artificial expansile spinal implant of claim 1, wherein the expansion mechanism comprises a pinion.

21. The artificial expansile spinal implant of claim 1, wherein the first shell comprises a first vertebral body facing surface that faces a first direction, wherein the second shell comprises a second vertebral body facing surface that faces a second direction that is substantially opposite of the first direction, wherein the first and second shells comprise rostral and caudal shells, and wherein the rostral and caudal shells are movable with respect to one another such that sequential turning of the expansion mechanism leads to height expansion between the rostral and caudal shells.

22. The artificial expansile spinal implant of claim 21, wherein the first shell curves substantially continuously around a first perimeter of the first shell and the second shell curves substantially continuously around a second perimeter of the second shell.

23. The artificial expansile spinal implant of claim 21, wherein the first shell curves substantially continuously around a first perimeter of the first shell such that the first shell forms a first boomerang shape and wherein the second shell curves substantially continuously around a second perimeter of the second shell to form a second boomerang shape.

24. The artificial expansile spinal implant of claim 21, wherein the first shell comprises a first perimeter shaped to correspond to a shape of a caudal vertebral body and the second shell that is movable with respect to the first shell comprises a second perimeter shaped to correspond to a shape of a rostral vertebral body.

25. The artificial expansile spinal implant of claim 21, and further comprising an alignment cylinder.